HSC Linear Motor Machine Dynamic Stiffness

2015 ◽  
Vol 772 ◽  
pp. 218-223
Author(s):  
Zoran Pandilov ◽  
Vladimir Dukovski
Keyword(s):  
Experimental Measurement ◽  
High Speed ◽  
Dynamic Stiffness ◽  
Linear Motor ◽  
Drive System ◽  
Simulation Program ◽  
High Speed Cutting ◽  
Feed Drive ◽  
Proposed Model ◽  
Feed Drive System

In this paper a model of the feed drive system with disturbance force for High Speed Cutting (HSC) linear motor machine is given. The dynamic stiffness for the proposed model is analysed. A simulation of the influence of some parameters on feed drive dynamic stiffness is performed with the simulation program MATLAB & SIMULINK. Correctness of the proposed model is verified with an experimental measurement of the dynamic stiffness of the feed drive on the prototype HSC linear motor machine (HSC 11).

Study on High Speed Feed Drive System for Machine Tools -Improvement of PID Control Parameter-

1993 ◽  
Vol 5 (4) ◽  
pp. 357-362
Author(s):  
Toshitake Tateno ◽  
◽  
Hiromu Nakazawa ◽  
Keyword(s):  
Pid Control ◽  
Machine Tools ◽  
High Speed ◽  
Drive System ◽  
Control Parameters ◽  
Hydraulic Actuator ◽  
Feed Drive ◽  
Large Size ◽  
Cutting Operation ◽  
Feed Drive System

In order to realize feed rate of 20m/min for cutting operation of medium and large size machine tools, a new high speed and high accuracy feed drive system which has a servomotor and ballscrew combined with a hydraulic actuator has been developed. As stated in a previous paper this system can drive ten times faster than conventional rate with considerable accuracy. This paper describes a method for determining optimal PI control parameters of the electric servomotor and PD control parameters of the hydraulic actuator. In order to make the best use of the hydraulic actuator a new function which compares the force of electric servomotor with that of hydraulic actuator is proposed. The experimental results show that the controlling parameters determined by this method reduce motor power and the method is proved to be effective.

Measurement and Simulation of Electric Power Consumption of Feed Drive Systems

2013 ◽  
Author(s):  
Akio Hayashi ◽  
Ryuta Sato ◽  
Ryoma Iwase ◽  
Masayuki Hashimoto ◽  
Keiichi Shirase
Keyword(s):  
Power Consumption ◽  
Simulation Method ◽  
Linear Motor ◽  
Drive System ◽  
Ball Screw ◽  
Motor Drive ◽  
Feed Drive ◽  
Experimental Apparatus ◽  
Drive Systems ◽  
Feed Drive System

In this study, in order to investigate the power consumption of feed drive system, a mathematical model to predict for the electric power consumption of feed drive systems is proposed by using the single-axis experimental apparatus. This can be driven by either of ball screw or linear motor and it is possible to change the mechanical properties of the machine such as grease viscosity of the table. The power consumption is simulated by proposed simulation method based on the mathematical model of feed drive system and the simulated results are compared with the measured results of the experimental apparatus to confirm the validity of the simulated results. In addition, it is clarified that the energy usages of the feed drive system. The energy losses of the feed drive system are divided into the loss of viscous friction, coulomb’s friction, servo amplifier, and motor. These energy losses are calculated by the proposed model. Then, it is investigated that the influence of the velocity and the friction to the power consumption of feed drive system experimentally. As the results, it is confirmed that proposed simulation method can accurately predict the power consumption of the ball-screw feed drive system. It is also clarified that the friction energy loss of ball-screw drive is larger than one of linear motor drive, and the friction characteristics of linear guides influences the power consumption of linear motor drive system.

scholarly journals An Electromechanical Co-Simulation Model Based on Lumped Parameter Model of Ball Screw Feed Drive System

2018 ◽  
Vol 237 ◽  
pp. 03007
Author(s):  
Liang Luo ◽  
Weimin Zhang ◽  
Haonan Sui ◽  
Jürgen Fleischer
Keyword(s):  
Simulation Model ◽  
High Speed ◽  
Drive System ◽  
Lumped Parameter Model ◽  
Ball Screw ◽  
Feed System ◽  
Feed Drive ◽  
Lumped Parameter ◽  
Feed Drive System ◽  
Screw Feed

The continuous search for efficiency put forward higher requests to the machine tool for high speed and high acceleration, which makes the large-size and lightweight-designed feed drive system more likely to produce vibration during high-speed and high-acceleration feed operation. Ball screw feed system is the most widely used linear drive system in the field of industrial automation. Electromechanical Co-Simulation for ball screw feed drive dynamics is an important technique for solving vibration problems occurs in the feed motion. In view of the shortcomings of the current dynamic simulation model in the study of vibration of ball screw feed drive system, taking a ball screw feed drive system test bench as an example, an electromechanical co-simulation model based on the lumped parameter model of ball screw feed drive system was built up in this paper. Firstly, based on the axial and rotation vibration integrated dynamic modeling method of ball screws, the lumped parameter model of ball screw feed system was established. Secondly, through the integration of the simulation model of semi-closed-loop cascade control system and the lumped parameter model of ball screw feed drive system, an electromechanical co-simulation model was built up. Simulation result shows that, the co-simulation model of ball screw feed drive system can predict the vibration occurs in the feed operation caused by the servo controller, ball screw feed system or the coupling between them.

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