Effect of Manufacturing Tolerances on Stiffness and Damping of Hydrodynamic Journal Bearings

2010 ◽  
Vol 139-141 ◽  
pp. 2662-2667
Author(s):  
Wu Bin Xu ◽  
Peter J. Ogrodnik ◽  
Mike J. Goodwin ◽  
Gordon Bancroft
Keyword(s):  
Journal Bearing ◽  
Design Stage ◽  
Design Parameters ◽  
Damping Characteristics ◽  
Theoretical Predictions ◽  
Bearing Stiffness ◽  
Manufacturing Tolerances ◽  
Hydrodynamic Journal Bearing ◽  
Stiffness And Damping ◽  
Bearing System

From a manufacturing viewpoint, the manufacturing tolerances of a hydrodynamic journal bearing system are inevitable. To examine and understand the effect of manufacturing tolerances on dynamic characteristics of a hydrodynamic journal bearing system can help engineers to confidently choose reasonable tolerances at design stage or to enable the system with certain manufacturing tolerances to operate closer to the theoretical predictions. This study presented a theoretical analysis method to determine and demonstrate the effect of manufacturing tolerances on bearing stiffness and damping, in which the concepts of limits, tolerances and nominal dimensions are introduced in. The results show that the manufacturing tolerances of a hydrodynamic journal bearing system have profound influences on the bearing stiffness and damping, and the magnitude of effect depends on system design parameters in the form of Sommerfeld number. The presented method will better predict system stiffness and damping characteristics.

Comparison of Effects of Dimensional Manufacturing Tolerances and Journal Out-of-Roundness on Stability of Hydrodynamic Journal Bearing System

2011 ◽  
Vol 121-126 ◽  
pp. 1966-1971
Author(s):  
Wu Bin Xu ◽  
De Jian Zhou ◽  
Peter Ogrodnik ◽  
Mike Goodwin
Keyword(s):  
Theoretical Analysis ◽  
Taguchi Method ◽  
Journal Bearing ◽  
Journal Bearings ◽  
System Stability ◽  
Design Stage ◽  
Analysis Method ◽  
Manufacturing Tolerances ◽  
Hydrodynamic Journal Bearing ◽  
Bearing System

The manufacturing tolerances of a hydrodynamic journal bearing system are inevitable in manufacturing process. To examine and understand the effect of manufacturing tolerances on the system stability can help engineers to confidently choose reasonable tolerances at design stage. This study presented a theoretical analysis method to determine and compare the effects of dimensional manufacturing tolerances and journal out-of-roundness on system stability by Taguchi method. The results show that the journal out-of-roundness has the most significant effect on the system stability and the journal out-of-roundness appears to stabilize the system. The authors suggest that both dimensional manufacturing tolerances and journal roundness should be taken into account in the design of cylindrical journal bearings.

scholarly journals Experimental Estimation of Journal Bearing Stiffness for Damage Detection in Large Hydrogenerators

2017 ◽  
Vol 2017 ◽  
pp. 1-17 ◽  
Author(s):  
Geraldo Carvalho Brito ◽  
Roberto Dalledone Machado ◽  
Anselmo Chaves Neto
Keyword(s):  
Damage Detection ◽  
Journal Bearing ◽  
Turbine Rotor ◽  
Journal Bearings ◽  
Operating Conditions ◽  
Tilting Pad ◽  
Theoretical Predictions ◽  
Bearing Stiffness ◽  
Stiffness And Damping

Based on experimental pieces of evidence collected in a set of twenty healthy large hydrogenerators, this article shows that the operating conditions of the tilting pad journal bearings of these machines may have unpredictable and significant changes. This behavior prevents the theoretical determination of bearing stiffness and damping coefficients with an adequate accuracy and makes damage detection difficult. Considering that dynamic coefficients have similar sensitivity to damage and considering that it is easier to monitor bearing stiffness than bearing damping, this article discusses a method to estimate experimentally the effective stiffness coefficients of hydrogenerators journal bearings, using only the usually monitored vibrations, with damage detection purposes. Validated using vibration signals synthesized by a simplified mathematical model that simulates the dynamic behavior of large hydrogenerators, the method was applied to a journal bearing of a 700 MW hydrogenerator, using two different excitations, the generator rotor unbalance and the vortices formed in the turbine rotor when this machine operates at partial loads. The experimental bearing stiffnesses obtained using both excitations were similar, but they were also much lower than the theoretical predictions. The article briefly discusses the causes of these discrepancies, the method’s uncertainties, and the possible improvements in its application.

Experimental and Theoretical Rotordynamic Characteristics of a Hybrid Journal Bearing

1997 ◽  
Vol 119 (1) ◽  
pp. 132-141 ◽  
Author(s):  
J. T. Sawicki ◽  
R. J. Capaldi ◽  
M. L. Adams
Keyword(s):  
Journal Bearing ◽  
Operating Conditions ◽  
Dynamic Force ◽  
Test Results ◽  
Force Measurements ◽  
Lubrication Equation ◽  
Load Cells ◽  
Theoretical Predictions ◽  
Stiffness And Damping

This paper describes an experimental and theoretical investigation of a four-pocket, oil-fed, orifice-compensated hydrostatic bearing including the hybrid effects of journal rotation. The test apparatus incorporates a double-spool-shaft spindle which permits independent control over the journal spin speed and the frequency of an adjustable-magnitude circular orbit, for both forward and backward whirling. This configuration yields data that enables determination of the full linear anisotropic rotordynamic model. The dynamic force measurements were made simultaneously with two independent systems, one with piezoelectric load cells and the other with strain gage load cells. Theoretical predictions are made for the same configuration and operating conditions as the test matrix using a finite-difference solver of Reynolds lubrication equation. The computational results agree well with test results, theoretical predictions of stiffness and damping coefficients are typically within thirty percent of the experimental results.

scholarly journals Dynamic Stiffness and Damping Characteristics of a High-Temperature Air Foil Journal Bearing

2001 ◽  
Vol 44 (4) ◽  
pp. 657-663 ◽  
Author(s):  
Samuela Howard ◽  
Christopher Dellacorte ◽  
Mark J. Valco ◽  
Joseph M. Prahl ◽  
Hooshang Heshmat
Keyword(s):  
High Temperature ◽  
Journal Bearing ◽  
Dynamic Stiffness ◽  
Damping Characteristics ◽  
Stiffness And Damping

Vibration Analysis of Rotor-Fluid Film Bearing System Using Monte Carlo Method

2010 ◽  
Author(s):  
Zhengkai Zhang ◽  
Youyun Zhang ◽  
Yongsheng Zhu
Keyword(s):  
Monte Carlo ◽  
Vibration Analysis ◽  
Monte Carlo Analysis ◽  
Working Environment ◽  
Fluid Film ◽  
Design Parameters ◽  
Rotor Vibration ◽  
Design And Manufacturing ◽  
Manufacturing Tolerances ◽  
Bearing System

The rotor-fluid film bearing systems are widely used in machinery due to their small size, low price, and capability of carrying load. However, if its design and manufacturing is inappropriate, the use of rotor-fluid film bearing system will suffers from some problem such as violent vibration. Although the checking calculation has been carried out during the design process, nominal value of design parameters is usual used to prognosis the vibration characteristics of rotor-fluid film bearing system. However, in practice, these parameters always vary within a certain range due to manufacturing tolerances and variation of working environment. In this paper, a model for simulating the performance of rotor-fluid film bearing system has been established. Monte Carlo analysis was performed to evaluate the effects of manufacturing tolerances and variation of working environment on the rotor vibration. In the end, a uncertainty analysis is carried out to demonstrate which of the factors has the greatest effect on the rotor vibration at different rotational speed.

Advancements in the Structural Stiffness and Damping of a Large Compliant Foil Journal Bearing: An Experimental Study

2004 ◽  
Vol 129 (1) ◽  
pp. 154-161 ◽  
Author(s):  
Mohsen Salehi ◽  
Hooshang Heshmat ◽  
James F. Walton
Keyword(s):  
Journal Bearing ◽  
Dynamic Stiffness ◽  
Operating Conditions ◽  
Test Facility ◽  
Squeeze Film ◽  
Structural Stiffness ◽  
Low Frequencies ◽  
Equivalent Viscous Damping ◽  
Damping Characteristics ◽  
Stiffness And Damping

This paper presents the results of an experimental investigation into the dynamic structural stiffness and damping characteristics of a 21.6‐cm(8.5in.)-diameter compliant surface foil journal bearing. The goal of this development was to achieve high levels of damping without the use of oil, as is used in squeeze film dampers, while maintaining a nearly constant dynamic stiffness over a range of frequencies and amplitudes of motion. In the experimental work described herein, a full compliant foil bearing was designed, fabricated, and tested. The test facility included a non-rotating journal located inside the bearing. The journal was connected to an electrodynamic shaker so that dynamic forces simulating expected operating conditions could be applied to the structurally compliant bump foil elements. Excitation test frequencies to a maximum of 400Hz at amplitudes of motion between 25.4 and 102μm were applied to the damper assembly. During testing, both compressive preload and unidirectional static loads of up to 1335 and 445N, respectively, were applied to the damper assembly. The experimental data from these tests were analyzed using both a single degree of freedom model and an energy method. These methods of data analysis are reviewed here and results are compared. Excellent agreement in results obtained from the two methods was achieved. Equivalent viscous damping coefficients as high as 1050N.s∕cm(600lbf.s∕in) were obtained at low frequencies. Dynamic stiffness was shown to be fairly constant with frequency.

Advancements in the Structural Stiffness and Damping of a Large Compliant Foil Journal Bearing: An Experimental Study

2004 ◽  
Author(s):  
Mohsen Salehi ◽  
Hooshang Heshmat ◽  
James F. Walton
Keyword(s):  
Journal Bearing ◽  
Dynamic Stiffness ◽  
Operating Conditions ◽  
Test Facility ◽  
Squeeze Film ◽  
Structural Stiffness ◽  
Low Frequencies ◽  
Equivalent Viscous Damping ◽  
Damping Characteristics ◽  
Stiffness And Damping

This paper presents the results of an experimental investigation into the dynamic structural stiffness and damping characteristics of a 21.6 cm (8.5inch) diameter compliant surface foil journal bearing. The goal of this development was to achieve high levels of damping without the use of oil, as is used in squeeze film dampers, while maintaining a nearly constant dynamic stiffness over a range of frequencies and amplitudes of motion. In the experimental work described herein, a full compliant foil bearing was designed, fabricated and tested. The test facility included a non-rotating journal located inside the bearing. The journal was connected to an electrodynamic shaker so that dynamic forces simulating expected operating conditions could be applied to the structurally compliant bump foil elements. Excitation test frequencies to a maximum of 400 Hz at amplitudes of motion between 25.4μm to 102μm were applied to the damper assembly. During testing, both compressive preload and unidirectional static loads of up to 1335N and 445N, respectively, were applied to the damper assembly. The experimental data from these tests were analyzed using both a single degree of freedom model and an energy method. These methods of data analysis are reviewed here and results are compared. Excellent agreement in results obtained from the two methods was achieved. Equivalent viscous damping coefficients as high as 1050 N.s/cm (600 lbf.s/in) were obtained at low frequencies. Dynamic stiffness was shown to be fairly constant with frequency.

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