Study on one Kind of Test Method of Simplified Side Impact Using Sled Test

2011 ◽  
Vol 301-303 ◽  
pp. 1249-1253
Author(s):  
Zhi Xin Liu ◽  
Lei Lou ◽  
Yun Sheng Yang

Frontal sled test is an important platform that widely employed to predict and assess changes in overall safety performance as vehicle structural and occupant restraint parameters are varied. In this paper, a characteristic door intrusion velocity pulse in side impact was analyzed and a set of side test jig was designed, which realized one kind of simplified side impact sled test method. Then we compared the injury values of the side impact dummy, the result showed that there existed good correlation between sled test and full-vehicle test.

2012 ◽  
Author(s):  
Akira Kinoshita ◽  
Naoki Shigeno ◽  
Tatsuya Fukushima ◽  
Hermann Steffan

2013 ◽  
Vol 333-335 ◽  
pp. 2101-2104
Author(s):  
Zhi Xin Liu ◽  
Yu Bing Zhang ◽  
Ming Jiang Wei ◽  
Yue Zhang

Although accident analysis shows that side impact accidents continue to be dangerous for children in cars, the majority technical regulations of Child Restraint Systems (CRS) are focused on the crash performance under the frontal and rear impacts and do not include a side impact test, the main reason is that no good method to test side impact performance of CRS has been agreed on yet in the world. In this paper one side impact test method based on double sled concept is presented and realized. And several CRS models are tested; injury response values are measured from child dummy. It is observed that the sled buck concept is repeatable and able to distinguish preliminarily between CRS models.


2012 ◽  
Vol 229-231 ◽  
pp. 321-324
Author(s):  
Hong Tao Yu ◽  
Lei Liu ◽  
Gui Fan Zhao ◽  
Zi Peng Zhang

Frontal rail constructed of composite material was researched, in order to improving vehicle safety performance in frontal crash as well as lightweight of vehicle. Compliance to FMVSS 208, the vehicle frontal crash was simulated using the finite element model of the full vehicle. The occupant head injury was analyzed by sled test using crash pulse. Then, the composite material parameters which have the best function of reducing the occupant head injury value were studied by using orthogonal test method. Using this kind of composite materials, the occupant safety protection was effectively improved and the weight of the frontal rail was greatly reduced.


1999 ◽  
Author(s):  
Bala Deshpande ◽  
Gunasekar TJ ◽  
Russell Morris ◽  
Sudhanshu Parida ◽  
Mostafa Rashidy ◽  
...  

Abstract MADYMO articulated full vehicle models of the 1992 Ford Taurus, 1995 Chevrolet Lumina and the 1994 Dodge Intrepid for frontal and side impact modes have been developed and validated against test data. MADYMO (Mathematical Dynamic Model) is typically used to model occupants in the environment of the vehicle interior and thus finds application mainly in assessing occupant injuries. In this study however, MADYMO has been employed not only to model the occupants but also to represent the major load bearing structures in the vehicles. Input for the MADYMO models consisting of rigid body joint stiffness was obtained from corresponding full vehicle Finite Element (FE) models. Model validation was done by comparing the vehicle and dummy numbers with the New Car Assessment Program (NCAP) test results. Models correlated very well with both test and FE data. This modeling approach demonstrates the utility of rigid body based full car models for crashworthiness analysis. Such models result in significant saving in computational time and resources. In this paper, we describe the simulation of two different crash modes: full frontal and offset frontal impacts using the full vehicle MADYMO models. These simulations were validated with the corresponding test results in full frontal mode and IIHS offset mode. The models are useful for simulating a variety of impact situations, for example, with different occupant sizes, occupant positions, impact velocities, and in car to car impacts for performing compatibility studies.


2000 ◽  
Author(s):  
Krishnakanth Aekbote ◽  
Srinivasan Sundararajan ◽  
Joseph A. Prater ◽  
Joe E. Abramczyk

Abstract A sled based test method for simulating full-scale EEVC (European) side impact crash test is described in this paper. Both the dummy (Eurosid-1) and vehicle structural responses were simulated, and validated with the full-scale crash tests. The effect of various structural configurations such as foam filled structures, material changes, rocker and b-pillar reinforcements, advanced door design concepts, on vehicle performance can be evaluated using this methodology at the early stages of design. In this approach, an actual EEVC honeycomb barrier and a vehicle body-in-white with doors were used. The under-hood components (engine, transmission, radiator, etc.), tires, and the front/rear suspensions were not included in the vehicle assembly, but they were replaced by lumped masses (by adding weight) in the front and rear of the vehicle, to maintain the overall vehicle weight. The vehicle was mounted on the sled by means of a supporting frame at the front/rear suspension attachments, and was allowed to translate in the impact direction only. At the start of the simulation, an instrumented Eurosid-1 dummy was seated inside the vehicle, while maintaining the same h-point location, chest angle, and door-to-dummy lateral distance, as in a full-scale crash test. The EEVC honeycomb barrier was mounted on another sled, and care was taken to ensure that weight, and the relative impact location to the vehicle, was maintained the same as in full-scale crash test. The Barrier impacted the stationary vehicle at an initial velocity of approx. 30 mph. The MDB and the vehicle were allowed to slide for about 20 inches from contact, before they were brought to rest. Accelerometers were mounted on the door inner sheet metal and b-pillar, rocker, seat cross-members, seats, and non-struck side rocker. The Barrier was instrumented with six load cells to monitor the impact force at different sections, and an accelerometer for deceleration measurement. The dummy, vehicle, and the Barrier responses showed good correlation when compared to full-scale crash tests. The test methodology was also used in assessing the performance/crashworthiness of various sub-system designs of the side structure (A-pillar, B-pillar, door, rocker, seat cross-members, etc.) of a passenger car. This paper concerns itself with the development and validation of the test methodology only, as the study of various side structure designs and evaluations are beyond the scope of this paper.


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