Prediction of Microstructure and Mechanical Properties of Plate in Roller Quenching

2011 ◽  
Vol 328-330 ◽  
pp. 462-465
Author(s):  
Chao Wang ◽  
Jia Dong Li ◽  
Guo Yuan ◽  
Zhao Dong Wang ◽  
Guo Dong Wang

Finite difference equations are used for simulation of plate temperature field in roller quenching, and cooling rate in thickness direction is calculated in this paper. Based on improved Maynier model of steel chemical composition and cooling rate, the microstructure constituents and hardness of 30mm thickness pressure vessel steel 07MnNiMoVDR are predicted and calculated with interpolation method. The experimental verification indicates that the simulation results agree well with the experimental ones.

2002 ◽  
Vol 327 (1) ◽  
pp. 76-79 ◽  
Author(s):  
M.K Miller ◽  
S.S Babu ◽  
M.A Sokolov ◽  
R.K Nanstad ◽  
S.K Iskander

2014 ◽  
Vol 556-562 ◽  
pp. 472-475
Author(s):  
Yi Zhang ◽  
Guang Xu ◽  
Yue Yu ◽  
Hai Lin Yang ◽  
Ming Xing Zhou

With ABAQUS software, a finite element model is built to simulate the temperature field of 150mm ultra thick plate for 12Cr2Mo1R pressure vessels during heat treatment. The simulation results show that the plate’s temperature between the surface and the core is difference during cooling process. Temperature difference is gradually increased with cooling process, then the temperature distribution of plate in the thickness direction becomes uniform. When quenching temperature is 910 °C and cooling medium is water, the microstructure at plate’s quarter in the thickness direction is bainite. Simulation results provide theoretical reference for determining heat treatment technology in industrial production of ultra thick plate.


2014 ◽  
Vol 136 (3) ◽  
Author(s):  
E. J. Pickering ◽  
H. K. D. H. Bhadeshia

It is important that the material used to produce high-integrity pressure vessels has homogeneous properties which are reproducible and within specification. Most heavy pressure vessels comprise large forgings derived from ingots, and are consequently affected by the chemical segregation that occurs during ingot casting. Of particular concern are the compositional variations that arise from macrosegregation, such as the channels of enriched material commonly referred to as A-segregates. By causing corresponding variations in microstructure, the segregation may be detrimental to mechanical properties. It also cannot be removed by any practically feasible heat treatments because of the large scale on which it forms. Here we describe an investigation on the consequences of macrosegregation on the development of microstructure in a pressure-vessel steel, SA508 Grade 3. It is demonstrated that the kinetics of transformation are sensitive to the segregation, resulting in a dramatic spatial variations in microstructure. It is likely therefore that some of the scatter in mechanical properties as observed for such pressure vessels can be attributed to macroscopic casting-induced chemical segregation.


Author(s):  
Murat Bakirov ◽  
Sergei Chubarov ◽  
Igor Frolov ◽  
Joerg Gastrock

Ever-increasing requirements for reliability and safety of equipment in nuclear power plants (NPP) dictate a necessity to obtain reliable and validated information about the condition of materials in the most safety-relevant and economically vital systems structures and components (SSC). Thus it is a state of science and technology approach to use one method, one methodic and one methodology to facilitate these goals with the purpose of keeping NPPs operating safely by virtue of knowing the state of ageing they are in (with respect to design limits and margins). Method of the control/measurement/testing - how to conduct measurements; methodic - how to interpret the results of measurement; methodology - the program of the control/inspection and testing programmes: localities to conduct the tests, how often, and to follow evolution of test results with the aim of acting before a failure occurs. Such methodology should be based on the use of specimen-free nondestructive method of the inspection (control), which could be used successfully at all stages of life cycle of the equipment: manufacturing, construction, installation of NPP, operation and during the NPP operation through integration into the Plant Life Management (PLiM) programme [1]. It will facilitate a real picture of change (degradation) of a SSC material’s condition in the zones subjected to the harschest stressors (neutron irradiation, erosion-corrosion/flow, thermal fatigue, vibration etc). Currently, there are various approaches used in the world to follow NPP ageing degradation, but until now, no specific methodology is used that could supply all the necessary information [2]. Therefore, there is no way to use various results. Thanks to considerable advances over the last 20 years or so, the science of hardness testing offers an elegant, non-destructive way to obtain vital materials properties — even in-situ on operating SSC [3–6]. In particular, the material’s elastic-plastic condition may be measured, giving indications on tensile yield stress elevation due to hardening and also loss in ductility. The work-hardening index may be easily obtained, giving information on the ability of the material (e.g. pressure vessel steel and weld) to deform plastically without brittle fracture. Taking into account the experience of the Center of Material Science and Lifetime Management Ltd. (CMSLM Ltd.) in the use of methods of hardness testing for the inspection of the equipment of NPP of Russian manufacture in Russia, Germany, Czech, Slovakia, Bulgaria [7], and also similar successful works in this direction in USA (Oakridge) [8], to Czech (NRI Rez) and other countries, it can be seen that the most promising direction in the field of specimen-free inspection of mechanical properties by use of hardness and hardness-related characteristics is use of the kinetic indentation method (KIM, ABIT). This method is based on recording the process of elastoplastic deformation caused by the indentation of a ball indenter. This method allows one to obtain, besides hardness values, tensile properties, elongation, work hardening coefficient, true-stress/true strain diagrammes which normally required the destructive testing of small specimens. However, till now there is no universal method of interpreting the information obtained, although it is generally known that irradiation causes a loss in ductility and increase in hardness and lowering of the work-hardening coefficient. Thus, it is necessary to develop a uniform methodology of using KIM, ABIT with reference to the inspection of materials which will allow to unify the inspection of materials of various classes of the equipment of NPP over all stages of life cycle. With the purpose of introduction of such a methodology it is necessary to develop and realize the program in the frames of IAEA with the above name.


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