A New Environment Friendly Process for Making Green Epoxy-Based Composites Mold

2011 ◽  
Vol 341-342 ◽  
pp. 194-198 ◽  
Author(s):  
Chil Chyuan Kuo ◽  
Zhi Yang Lin ◽  
Wang Lin Tsai
Keyword(s):  
New Product Development ◽  
Green Manufacturing ◽  
Rapid Tooling ◽  
Product Development Process ◽  
Environment Friendly ◽  
Environmentally Conscious ◽  
Mold Fabrication ◽  
High Yields ◽  
Tooling Technology ◽  
The Cost

Rapid tooling technology is regarded as an important method of reducing the cost and time to market in a new product development process. Epoxy-based composites mold is frequently employed in the intermediate tooling. Based on green manufacturing, an environment friendly process for making epoxy-based composites mold is developed and implemented in this work. This method provided a new, simple, and green manufacturing to produce green rapid tooling without loss of dimension accuracy and surface roughness. The advantages of this method include high yields of the mold fabrication, reducing the cost in the mold fabrication, and environmentally conscious manufacturing. The saving in the cost of the rapid tooling is up to 52.5%.

Technical Development on Large Size Silicone Rubber Mold

2011 ◽  
Vol 341-342 ◽  
pp. 406-410
Author(s):  
Chil Chyuan Kuo ◽  
Zhi Yang Lin ◽  
Wang Lin Tsai
Keyword(s):  
New Product Development ◽  
Silicone Rubber ◽  
Dimensional Accuracy ◽  
Green Manufacturing ◽  
Rapid Tooling ◽  
Product Development Process ◽  
Large Size ◽  
Mold Fabrication ◽  
The Cost ◽  
Silicone Rubber Mold

Rapid tooling technology is regarded as an important method of reducing the cost and time to market in a new product development process. Silicone rubber mold is frequently employed in the indirect tooling. Based on green manufacturing, an environment friendly process for making large size silicone rubber is developed and implemented in this work. This method provides a new, simple, and green manufacturing to produce large size silicone rubber mold without loss of dimensional accuracy, geometrical accuracy, and surface roughness. The advantages of this method include high yields of the mold fabrication, reducing the cost in the mold fabrication, and environmentally conscious manufacturing. The saving in the cost of the rapid tooling is up to 66.41%.

Technical Development on Rapid Green Silicone Rubber Mold

2011 ◽  
Vol 110-116 ◽  
pp. 2201-2205
Author(s):  
Chil Chyuan Kuo ◽  
Zhi Yang Lin ◽  
Wang Lin Tsai
Keyword(s):  
Silicone Rubber ◽  
Green Manufacturing ◽  
Time To Market ◽  
Environmentally Conscious ◽  
Important Approach ◽  
Mold Fabrication ◽  
High Yields ◽  
Tooling Technology ◽  
The Cost ◽  
Silicone Rubber Mold

Rapid tooling technology is regarded as an important approach of reducing the cost and time to market for new products. Silicone rubber mold is frequently employed in the indirect tooling. Based on green manufacturing, a green silicone rubber mold fabrication process is developed and implemented in this work. This method provided a new, simple and green manufacturing to produce silicone runner mold. The advantages of this method include high yields of the mold fabrication, reducing the cost in the mold fabrication and environmentally conscious manufacturing. The saving in the cost of silicone rubber mold fabrication is up to 35.66 %.

Research on the Data Segmentation Technique of Large Rapid Prototyping Sample Based on Features

2012 ◽  
Vol 248 ◽  
pp. 551-554
Author(s):  
Xin Liu ◽  
Wei Fan
Keyword(s):  
Product Development ◽  
Rapid Prototyping ◽  
New Product Development ◽  
New Product ◽  
Product Development Process ◽  
Segmentation Technique ◽  
Data Segmentation ◽  
Surface Data ◽  
The Cost ◽  
Small Parts

Because of the small workbench molding size of rapid prototyping equipment, the processing of large rapid prototyping samples is a problem during the new product development process, for example, motorcycle covering. The relative merits of accuracy engraving technique and rapid prototyping technique during processing are discussed. The method combining accuracy engraving machine and rapid prototyping machine to processing new motorcycle cover samples is proposed. And the surface data segmentation technique based on features is adopt to divide the large rapid prototyping sample reasonably, and then the small parts are collaged after respectively processing, so the problem of large rapid prototyping sample cannot once molding is solved, the speed of new product development is accelerated, the cost of new product development is decreased, the rapid manufacturing is realized. This method has been applied to the processing of new motorcycle cover samples and the application method is expounded.

Development of a High Efficiency Degassing System for Making Silicone Rubber Mold

2013 ◽  
Vol 664 ◽  
pp. 835-840
Author(s):  
Chil Chyuan Kuo ◽  
Chuan Ming Huang
Keyword(s):  
New Product Development ◽  
Silicone Rubber ◽  
Human Error ◽  
High Efficiency ◽  
Product Development Process ◽  
Time To Market ◽  
Air Pollutions ◽  
Phase Balance ◽  
The Cost ◽  
Silicone Rubber Mold

Silicone rubber mold is regarded as an important method of reducing the cost and time to market in a new product development process. Commercial automatic vacuum machine is widely used to degas in the manufacturing of silicone rubber mold, but the cost of hardware is very expensive. A high efficiency degassing system is designed and implemented from regular vacuum machine. It is found that degassing process includes explosion phase, balance phase and convergence phase. The maximum saving in the degassing time is about 63.7%. The advantages of this system include reducing human error of operator, reducing noise and air pollutions derived from the vacuum pump.

Measuring Value of Prototypes During Product Development

2000 ◽  
Author(s):  
Christopher G. Franck ◽  
David W. Rosen
Keyword(s):  
Product Development ◽  
Rapid Prototyping ◽  
New Product Development ◽  
Development Process ◽  
Cost Savings ◽  
Quantitative Measure ◽  
Value Theory ◽  
Product Development Process ◽  
Cost Ratio ◽  
The Cost

Abstract Rapid prototyping has become a key factor in reducing the cost and time to market associated with new product development. Unfortunately a lot of the potential time and cost savings associated with rapid prototyping are lost due to the use of processes that are incompatible with the type of information needed by the designer at any given point in the product development process. A quantitative measure is proposed in this paper for the value of a prototype at any given point in the product development process, where value is defined as a function of benefit (information learned) of a prototype and the cost of the prototype. The value measure is utilized to suggest prototyping technologies to aid the designer in selecting appropriate technologies. Three different value metrics were developed: one based on the benefit-to-cost ratio, one on utility theory, and one on value theory. The value metrics are applied to an industrial example, a cash register till, and compared on their ability to suggest appropriate prototyping technologies along the design time-line.

Successful New Product Planning

2015 ◽  
pp. 308-336 ◽  
Author(s):  
Nicholas Grigoriou
Keyword(s):  
Product Development ◽  
New Product Development ◽  
Development Process ◽  
New Products ◽  
New Product ◽  
Product Development Process ◽  
Internal Process ◽  
Market Driven ◽  
The Cost ◽  
Rate Of Success

Successful organizations continually operate in a state of innovation in terms of the offerings they produce, frequently introducing new products or modifying and improving existing products as needed and by the market. The means of conceptualizing, designing, and marketing new products is known as new product development. Successful new product development is a considerable challenge for any market oriented organization. The cost of designing and developing new products is increasing while the rate of success of new products is not. Marketing managers are constantly looking for ways to improve their new product development process. This necessitates, among other things, linking an organization's capabilities and resources with the new product demands of the markets they serve. This chapter considers some of the internal process any market driven organization should focus on to improve the likelihood that their new products will enjoy market success.

Transmission Electron Microscopy and Scanning Capacitance Microscopy Analysis of Dislocation-Induced Leakages in n-channel I/O Transistors

2005 ◽  
Author(s):  
M.L. Anderson ◽  
P. Tangyunyong ◽  
T.A. Hill ◽  
C.Y. Nakakura ◽  
T.J. Headley ◽  
...  
Keyword(s):  
Electron Microscopy ◽  
Transmission Electron Microscopy ◽  
New Product Development ◽  
Yield Enhancement ◽  
Product Development Process ◽  
Product Lines ◽  
Scanning Capacitance Microscopy ◽  
Transmission Electron ◽  
Complementary Techniques ◽  
Analytical Tools

Abstract By combining transmission electron microscopy (TEM) [1] with scanning capacitance microscopy (SCM) [2], it is possible to enhance our understanding of device failures. At Sandia, these complementary techniques have been utilized for failure analysis in new product development, process validation, and yield enhancement, providing unique information that cannot be obtained with other analytical tools. We have previously used these instruments to identify the root causes of several yield-limiting defects in CMOS device product lines [3]. In this paper, we describe in detail the use of these techniques to identify electrically active silicon dislocations in failed SRAMs and to study the underlying leakage mechanisms associated with these defects.

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