Thermo-Structural Coupled Topology Optimization of Micro-Capacitive Accelerometer

2012 ◽  
Vol 433-440 ◽  
pp. 3080-3085 ◽  
Author(s):  
Huan Yuan Chen ◽  
Yong Jun Xie ◽  
Dong Song Yan ◽  
Hao Liu ◽  
Jing Ming Li

In order to enhance the working performance of micro-capacitive accelerometer in high temperature environment, the structure topology optimization of a micro-capacitive accelerometer is proposed. After the study of thermo-structural coupled governing equations and sensitivity analysis, the mass-block and elastic-beam structure of comb micro-capacitive accelerometer topology optimization model is established. Then the optimal topology forms of mass-block and elastic-beam structure are obtained with the MMA (method of moving asymptotes) method. At last, the calculating results indicate that the maximum deformation at acceleration detection direction is only 22nm at the operating temperature range of 0~300°C, which less than the maximum deformation of the limit value (25nm), and provides a reliable way for innovative design of micro-capacitive accelerometer.

2013 ◽  
Vol 834-836 ◽  
pp. 1464-1469
Author(s):  
Sheng Mei Luo ◽  
Zhao Yang Niu ◽  
Wei Liu ◽  
Fu Fang Luo ◽  
Jun Jun Jiang

The detail analysis proposal of the cylinder body is put forward for the automatic tool change mechanism of the QYJ-21 type horizontal machining center. It consists of three main aspects. Firstly, the dimensional model of the cylinders arm bracket portion will be created. Secondly, the topology optimization design of the arm bracket is implemented based on ANSYS Workbench. Finally, meeting the stiffness requirements, the optimal topology shape will be established, for it had the lightest weight.


Author(s):  
Arnold Lumsdaine

The aim of this research is to determine the optimal shape of a constrained viscoelastic damping layer on an elastic beam by means of topology optimization. The optimization objective is to maximize the system loss factor for the first resonance frequency of the base beam. All previous optimal design studies on viscoelastic lamina have been size or shape optimization studies, assuming a certain topology for the damping treatment. In this study, this assumption is relaxed, allowing an optimal topology to emerge. The loss factor is computed using the Modal Strain Energy method in the optimization process. Loss factor results are validated by using the half-power bandwidth method, which requires obtaining the forced response of the structure. The ABAQUS finite element code is used to model the structure with two-dimensional continuum elements. The optimization code uses a Sequential Quadratic Programming algorithm. Results show that significant improvements in damping performance, on the order of 100% to 300%, are obtained by optimizing the constrained damping layer topology. A novel topology for the constraining layer emerges through the optimization process.


2010 ◽  
Vol 29-32 ◽  
pp. 337-342
Author(s):  
Hai Peng Jia ◽  
Chun Dong Jiang ◽  
Bo Liu ◽  
Dong Xing Cao ◽  
Chun Bo Jiang

This paper proposes an improved computational algorithm for structure topology optimization. It integrates the merits of Evolutionary Structure Optimization and Level Set Method (LSM) for structure topology optimization. Traditional LSM algorithm has some drawbacks, for instance, its optimal topology configuration is largely dependent on the structural topology initialization. Additionally, new holes cannot be evolved within the updated topology during the optimization iteration. The method proposed in this paper combines the merits of ESO techniques with the LSM scheme, allowing new holes to be automatically inserted in regions with low deformation energy at prescribed iterations of the optimization. The nodal neighboring region is a good selection. For complex structures in which holes cannot be properly inserted in advance, the proposed method considerably improves the ability of LSM to search the optimal topology. In addition to achieving more accurate results, the proposed method also yields higher efficiency during optimization. Benchmark problems are presented to show the effectiveness and robustness of the new proposed algorithm.


2018 ◽  
Vol 56 (9) ◽  
pp. 801-808
Author(s):  
K. Wada ◽  
H. Sakurai ◽  
K. Takimoto ◽  
S. Yamamoto

Author(s):  
Hong Seok Park ◽  
Prakash Dahal

Sulfur polymer concrete (SPC) is relatively new material used to replace Portland cement for making drain pipes currently being manufactured by horizontal spun technology which produces non-homogenous material distribution and low strength pipes. Due to drawbacks of existing machine, there is a necessity to design molding machine with improved technology for assuring homogenous compaction of material. In this research, a new machine is designed where inner rotating core is the main component for mixing, compressing and giving final shape of product. So, it is necessary to optimize this part in terms of topology to ensure robust functionality. First, the concept of a new molding machine was designed through problem exploration, idea generation, concept evaluation, and design improvement. The alternative was generated in consideration of customer requirements by applying TRIZ principles to overcome drawback of existing machine. One of the concepts was selected using scoring techniques where concepts are presented and compared with varieties of evaluating criteria. Topology optimization with density method has applied to design inner rotating core part for mass reduction and thereby optimum utilization of design space. Suitable engineering model was built based on loads, boundary condition and constraints. Loads are applied on inner core walls during mixing and compressing of sulfur concrete. Objective is focused to minimize the developed topology by maximizing stiffness. Repeated structural analysis is done to obtain the convergence data for optimal design. Optimized finite element topology is generated as CAD model for size optimization. The optimization study provided response charts of different design variables. Sensitivity analysis of the input variables helped in identifying the importance of each design variable and their respective effects on the output model. Different design points are rated on optimization study and best design points are chosen for the final dimension of structure. CATIA, OptiStruct and ANSYS are tools used for concept design, optimization of topology. To the end optimal topology is compared with the initial designed part in terms of weight and displacement. It is concluded that topology optimized model maximizes overall stiffness resulting in better and innovative product design with enhanced performance.


2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Meisam Takalloozadeh ◽  
Gil Ho Yoon

Purpose Body forces are always applied to structures in the form of the weight of materials. In some cases, they can be neglected in comparison with other applied forces. Nevertheless, there is a wide range of structures in civil and mechanical engineering in which weight or other types of body forces are the main portions of the applied loads. The optimal topology of these structures is investigated in this study. Design/methodology/approach Topology optimization plays an increasingly important role in structural design. In this study, the topological derivative under body forces is used in a level-set-based topology optimization method. Instability during the optimization process is addressed, and a heuristic solution is proposed to overcome the challenge. Moreover, body forces in combination with thermal loading are investigated in this study. Findings Body forces are design-dependent loads that usually add complexity to the optimization process. Some problems have already been addressed in density-based topology optimization methods. In the present study, the body forces in a topological level-set approach are investigated. This paper finds that the used topological derivative is a flat field that causes some instabilities in the optimization process. The main novelty of this study is a technique used to overcome this challenge by using a weighted combination. Originality/value There is a lack of studies on level-set approaches that account for design-dependent body forces and the proposed method helps to understand the challenges posed in such methods. A powerful level-set-based approach is used for this purpose. Several examples are provided to illustrate the efficiency of this method. Moreover, the results show the effect of body forces and thermal loading on the optimal layout of the structures.


Author(s):  
Kuang-Wu Chou ◽  
Chang-Wei Huang

This study proposes a new element-based method to solve structural topology optimization problems with non-uniform meshes. The objective function is to minimize the compliance of a structure, subject to a volume constraint. For a structure of a fixed volume, the method is intended to find a topology that could almost conform to the compliance minimum. The method is refined from the evolutionary switching method, whose policy of exchanging elements is improved by replacing some empirical decisions with ones according to optimization theories. The method has the evolutionary stage and the element exchange stage to conduct topology optimization. The evolutionary stage uses the evolutionary structural optimization method to remove inefficient elements until the volume constraint is satisfied. The element exchange stage performs a procedure refined from the element exchange method. Notably, the procedures of both stages are refined to conduct non-uniform finite element meshes. The proposed method was implemented to use the Abaqus Python scripting interface to call the services of Abaqus such as running analysis and retrieving the output database of an analysis. Numerical examples demonstrate that the proposed optimization method could determine the optimal topology of a structure that is subject to a volume constraint and whose mesh is non-uniform.


2019 ◽  
Vol 9 (1) ◽  
Author(s):  
Audrey Gaymann ◽  
Francesco Montomoli

Abstract This paper shows the application of Deep Neural Network algorithms for Fluid-Structure Topology Optimization. The strategy offered is a new concept which can be added to the current process used to study Topology Optimization with Cellular Automata, Adjoint and Level-Set methods. The design space is described by a computational grid where every cell can be in two states: fluid or solid. The system does not require human intervention and learns through an algorithm based on Deep Neural Network and Monte Carlo Tree Search. In this work the objective function for the optimization is an incompressible fluid solver but the overall optimization process is independent from the solver. The test case used is a standard duct with back facing step where the optimizer aims at minimizing the pressure losses between inlet and outlet. The results obtained with the proposed approach are compared to the solution via a classical adjoint topology optimization code.


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