Development of Inner Rotating Core for a Molding Machine With Topology Optimization

2012 ◽  
Author(s):  
Hong Seok Park ◽  
Prakash Dahal
Keyword(s):  
Topology Optimization ◽  
Inner Core ◽  
Idea Generation ◽  
Optimal Topology ◽  
Polymer Concrete ◽  
Concept Design ◽  
Molding Machine ◽  
Optimization Study ◽  
Concept Evaluation ◽  
Main Component

Sulfur polymer concrete (SPC) is relatively new material used to replace Portland cement for making drain pipes currently being manufactured by horizontal spun technology which produces non-homogenous material distribution and low strength pipes. Due to drawbacks of existing machine, there is a necessity to design molding machine with improved technology for assuring homogenous compaction of material. In this research, a new machine is designed where inner rotating core is the main component for mixing, compressing and giving final shape of product. So, it is necessary to optimize this part in terms of topology to ensure robust functionality. First, the concept of a new molding machine was designed through problem exploration, idea generation, concept evaluation, and design improvement. The alternative was generated in consideration of customer requirements by applying TRIZ principles to overcome drawback of existing machine. One of the concepts was selected using scoring techniques where concepts are presented and compared with varieties of evaluating criteria. Topology optimization with density method has applied to design inner rotating core part for mass reduction and thereby optimum utilization of design space. Suitable engineering model was built based on loads, boundary condition and constraints. Loads are applied on inner core walls during mixing and compressing of sulfur concrete. Objective is focused to minimize the developed topology by maximizing stiffness. Repeated structural analysis is done to obtain the convergence data for optimal design. Optimized finite element topology is generated as CAD model for size optimization. The optimization study provided response charts of different design variables. Sensitivity analysis of the input variables helped in identifying the importance of each design variable and their respective effects on the output model. Different design points are rated on optimization study and best design points are chosen for the final dimension of structure. CATIA, OptiStruct and ANSYS are tools used for concept design, optimization of topology. To the end optimal topology is compared with the initial designed part in terms of weight and displacement. It is concluded that topology optimized model maximizes overall stiffness resulting in better and innovative product design with enhanced performance.

scholarly journals A modular design method based on TRIZ and AD and its application to cutter changing robot

2021 ◽  
Vol 13 (7) ◽  
pp. 168781402110343
Author(s):  
Mei Yang ◽  
Yimin Xia ◽  
Lianhui Jia ◽  
Dujuan Wang ◽  
Zhiyong Ji
Keyword(s):  
Modular Design ◽  
Design Method ◽  
Idea Generation ◽  
Design Parameters ◽  
Problem Analysis ◽  
Concept Design ◽  
Functional Requirements ◽  
Shield Tunneling ◽  
Structural Hierarchy ◽  
And Performance

Modular design, Axiomatic design (AD) and Theory of inventive problem solving (TRIZ) have been increasingly popularized in concept design of modern mechanical product. Each method has their own advantages and drawbacks. The benefit of modular design is reducing the product design period, and AD has the capability of problem analysis, while TRIZ’s expertise is innovative idea generation. According to the complementarity of these three approaches, an innovative and systematic methodology is proposed to design big complex mechanical system. Firstly, the module partition is executed based on scenario decomposition. Then, the behavior attributes of modules are listed to find the design contradiction, including motion form, spatial constraints, and performance requirements. TRIZ tools are employed to deal with the contradictions between behavior attributes. The decomposition and mapping of functional requirements and design parameters are carried out to construct the structural hierarchy of each module. Then, modules are integrated considering the connections between each other. Finally, the operation steps in application scenario are designed in temporal and spatial dimensions. Design of cutter changing robot for shield tunneling machine is taken as an example to validate the feasibility and effectiveness of the proposed method.

Thermo-Structural Coupled Topology Optimization of Micro-Capacitive Accelerometer

2012 ◽  
Vol 433-440 ◽  
pp. 3080-3085 ◽  
Author(s):  
Huan Yuan Chen ◽  
Yong Jun Xie ◽  
Dong Song Yan ◽  
Hao Liu ◽  
Jing Ming Li
Keyword(s):  
Topology Optimization ◽  
Elastic Beam ◽  
Optimal Topology ◽  
Beam Structure ◽  
Innovative Design ◽  
Maximum Deformation ◽  
Structure Topology ◽  
Capacitive Accelerometer ◽  
Limit Value ◽  
Moving Asymptotes

In order to enhance the working performance of micro-capacitive accelerometer in high temperature environment, the structure topology optimization of a micro-capacitive accelerometer is proposed. After the study of thermo-structural coupled governing equations and sensitivity analysis, the mass-block and elastic-beam structure of comb micro-capacitive accelerometer topology optimization model is established. Then the optimal topology forms of mass-block and elastic-beam structure are obtained with the MMA (method of moving asymptotes) method. At last, the calculating results indicate that the maximum deformation at acceleration detection direction is only 22nm at the operating temperature range of 0~300°C, which less than the maximum deformation of the limit value (25nm), and provides a reliable way for innovative design of micro-capacitive accelerometer.

Conceptual Design of Kenaf Polymer Composites Automotive Spoiler Using TRIZ and Morphology Chart Methods

2015 ◽  
Vol 761 ◽  
pp. 63-67 ◽  
Author(s):  
Muhd Ridzuan Mansor ◽  
S.M. Sapuan ◽  
A. Hambali ◽  
Edi Syam Zainudin ◽  
A.A. Nuraini
Keyword(s):  
Polymer Composites ◽  
Conceptual Design ◽  
New Product Development ◽  
Design Method ◽  
Idea Generation ◽  
Development Stage ◽  
Concept Development ◽  
Design Stage ◽  
Concept Design ◽  
Solution Strategies

Spoilers are part of an automotive exterior bodywork system that acts to create additional down force for higher traction. In this paper, a new conceptual design of automotive spoiler component using kenaf polymer composites was developed using integrated TRIZ and morphology chart design method. The aim is to enable direct application of kenaf polymer composites to the spoiler design to achieve better environmental performance of the component while maintaining the required structural strength for safe and functional operation. The overall process involved two major stages, which are the idea generation and concept development. TRIZ method was applied in the idea generation stage where specific solution strategies for the design were created. In the concept development stage, the specific TRIZ solution strategies obtained were later refined into relevant alternative system elements using Morphology chart method. Finally, a new conceptual design of an automotive spoiler was developed using the combination of the identified system elements. The integrated TRIZ and morphology chart method were found to be new tools that can be used effectively in the concept design stage, especially in cases where direct material substitution is given the main focus for the new product development.

Improvement of a topological level-set approach to find optimal topology by considering body forces

2021 ◽  
Vol ahead-of-print (ahead-of-print) ◽  
Author(s):  
Meisam Takalloozadeh ◽  
Gil Ho Yoon
Keyword(s):  
Topology Optimization ◽  
Level Set ◽  
Thermal Loading ◽  
Topological Derivative ◽  
Optimization Process ◽  
Optimal Topology ◽  
Content Type ◽  
Body Forces ◽  
Applied Forces ◽  
Level Set Approach

Purpose Body forces are always applied to structures in the form of the weight of materials. In some cases, they can be neglected in comparison with other applied forces. Nevertheless, there is a wide range of structures in civil and mechanical engineering in which weight or other types of body forces are the main portions of the applied loads. The optimal topology of these structures is investigated in this study. Design/methodology/approach Topology optimization plays an increasingly important role in structural design. In this study, the topological derivative under body forces is used in a level-set-based topology optimization method. Instability during the optimization process is addressed, and a heuristic solution is proposed to overcome the challenge. Moreover, body forces in combination with thermal loading are investigated in this study. Findings Body forces are design-dependent loads that usually add complexity to the optimization process. Some problems have already been addressed in density-based topology optimization methods. In the present study, the body forces in a topological level-set approach are investigated. This paper finds that the used topological derivative is a flat field that causes some instabilities in the optimization process. The main novelty of this study is a technique used to overcome this challenge by using a weighted combination. Originality/value There is a lack of studies on level-set approaches that account for design-dependent body forces and the proposed method helps to understand the challenges posed in such methods. A powerful level-set-based approach is used for this purpose. Several examples are provided to illustrate the efficiency of this method. Moreover, the results show the effect of body forces and thermal loading on the optimal layout of the structures.

A NEW ELEMENT-BASED METHOD FOR SOLVING STRUCTURAL TOPOLOGY OPTIMIZATION PROBLEMS WITH NON-UNIFORM MESHES

2021 ◽  
Vol 8 (1) ◽  
Author(s):  
Kuang-Wu Chou ◽  
Chang-Wei Huang
Keyword(s):  
Topology Optimization ◽  
Optimization Problems ◽  
Optimization Method ◽  
Optimal Topology ◽  
Evolutionary Stage ◽  
Structural Topology Optimization ◽  
Volume Constraint ◽  
Structural Topology ◽  
Exchange Method ◽  
Python Scripting

This study proposes a new element-based method to solve structural topology optimization problems with non-uniform meshes. The objective function is to minimize the compliance of a structure, subject to a volume constraint. For a structure of a fixed volume, the method is intended to find a topology that could almost conform to the compliance minimum. The method is refined from the evolutionary switching method, whose policy of exchanging elements is improved by replacing some empirical decisions with ones according to optimization theories. The method has the evolutionary stage and the element exchange stage to conduct topology optimization. The evolutionary stage uses the evolutionary structural optimization method to remove inefficient elements until the volume constraint is satisfied. The element exchange stage performs a procedure refined from the element exchange method. Notably, the procedures of both stages are refined to conduct non-uniform finite element meshes. The proposed method was implemented to use the Abaqus Python scripting interface to call the services of Abaqus such as running analysis and retrieving the output database of an analysis. Numerical examples demonstrate that the proposed optimization method could determine the optimal topology of a structure that is subject to a volume constraint and whose mesh is non-uniform.

Finite Element Analysis and Topology Optimization of the Clamping Unit in a Two-Platen Injection Machine

2011 ◽  
Vol 117-119 ◽  
pp. 1535-1542 ◽  
Author(s):  
Hua Wei Zhang ◽  
Wei Xia ◽  
Zhi Heng Wu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Topology Optimization ◽  
Element Model ◽  
Molding Machine ◽  
Element Analysis ◽  
And Topology ◽  
The Finite Element Analysis ◽  
Set Up ◽  
The Finite Element Model

In this paper, the clamping unit of a two-platen injection molding machine was modeled by Pro/ENGINEER, and was imported to Altair HyperWorks. In HyperMesh module, the finite element model was set up, ANSYS has been used in the finite element analysis of the clamping unit and the deformation and stress results were obtained. Based on the topology optimization of HyperWorks/OptiStruct, recommendations to improve the structure of the clamping mechanism are presented; the results showed that less material was used while its performance was maintained.

Dynamic Topology Optimization of Compliant Mechanisms and Piezoceramic Actuators

2002 ◽  
Author(s):  
Hima Maddisetty ◽  
Mary Frecker
Keyword(s):  
Topology Optimization ◽  
Compliant Mechanisms ◽  
Compliant Mechanism ◽  
Optimization Method ◽  
Mechanical Efficiency ◽  
Optimal Topology ◽  
Driving Frequency ◽  
Spring Stiffness ◽  
Piezoceramic Actuator ◽  
Near Resonance

A topology optimization method is developed to design a piezoelectric ceramic actuator together with a compliant mechanism coupling structure for dynamic applications. The objective is to maximize the mechanical efficiency with a constraint on the capacitance of the piezoceramic actuator. Examples are presented to demonstrate the effect of considering dynamic behavior compared to static behavior, and the effect of sizing the piezoceramic actuator on the optimal topology and the capacitance of the actuator element. Comparison studies are also presented to illustrate the effect of damping, external spring stiffness, and driving frequency. The optimal topology of the compliant mechanism is shown to be dependent on the driving frequency, the external spring stiffness, and if the piezoelectric actuator element is considered as design or non-design. At high driving frequencies, it was found that the dynamically optimized structure is very near resonance.

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