Study on the Performance of Braze Cemented Carbide Cutting Tool

2012 ◽  
Vol 443-444 ◽  
pp. 607-611 ◽  
Author(s):  
Chun Ye Zhang ◽  
Hong Jie Pei ◽  
Qin Feng Li ◽  
Chun Yan Zhang ◽  
Gui Cheng Wang
Keyword(s):  
Cutting Tool ◽  
Cutting Tools ◽  
Cemented Carbide ◽  
Wear Characteristic ◽  
Carbide Cutting Tool ◽  
Cutting Test ◽  
Theory And Experiment

The Cemented carbide cutting tool is widely used in more machining factory, the 5 types of cemented carbide materials: YT30+Ta, YTS25, YH1, 726 and 758 and Selected to make brazing and cutting test. The experiment results shown that: (a) the hardness of cemented carbide cutting tool after being brazed does not change, redoes HRA0.1~0.2; (b) YT30+Ta, YTS25 types of cemented carbide could be brazed using 105# solder, brazing quality could be very well; (c) Wear characteristic of machine-clamping and brazed cemented carbide cutting tool is normal and hardly change in T<150 minutes. The study makes theory and experiment foundation to widely use cemented carbide cutting tools.

Comparison of CVD and MOCVD-grown Al2O3 coatings in the performance of cemented carbide cutting tool inserts

2011 ◽  
Vol 1298 ◽  
Author(s):  
Piyush Jaiswal ◽  
Abdul Sathar ◽  
Arshiyan Shariff ◽  
Mohammed Saif ◽  
Sukanya Dhar ◽  
...  
Keyword(s):  
Cutting Tool ◽  
Cutting Tools ◽  
Cutting Parameters ◽  
Cemented Carbide ◽  
Superior Performance ◽  
Depth Of Cut ◽  
Carbide Cutting Tool ◽  
Industry Standard ◽  
Low Pressure Mocvd ◽  
Steel Turning

ABSTRACTLow-pressure MOCVD, with tris(2,4-pentanedionato)aluminum(III) as the precursor, was used in the present investigation to coat alumina on to cemented carbide cutting tools. To evaluate the MOCVD process, the efficiency in cutting operations of MOCVD-coated tools was compared with that of tools coated using the industry-standard CVD process.Three multilayer cemented carbide cutting tool inserts, viz., TiN/TiC/WC, CVD-coated Al2O3 on TiN/TiC/WC, and MOCVD-coated Al2O3 on TiN/TiC/WC, were compared in the dry turning of mild steel. Turning tests were conducted for cutting speeds ranging from 14 to 47 m/min, for a depth of cut from 0.25 to 1 mm, at the constant feed rate of 0.2 mm/min. The axial, tangential, and radial forces were measured using a lathe tool dynamometer for different cutting parameters, and the machined work pieces were tested for surface roughness. The results indicate that, in most of the cases examined, the MOCVD-coated inserts produced a smoother surface finish, while requiring lower cutting forces, indicating that MOCVD produces the best-performing insert, followed by the CVD-coated one. The superior performance of MOCVD-alumina is attributed to the co-deposition of carbon with the oxide, due to the very nature of the precursor used, leading to enhanced mechanical properties for cutting applications in harsh environment.

ELID Grinding Technology of Nano-Material Cutting Tool

2012 ◽  
Vol 155-156 ◽  
pp. 960-964
Author(s):  
Ji Cai Kuai ◽  
Fei Hu Zhang ◽  
Ya Zhong Liu
Keyword(s):  
Surface Roughness ◽  
Cutting Tool ◽  
Low Cost ◽  
Cutting Tools ◽  
Cemented Carbide ◽  
Elid Grinding ◽  
Carbide Cutting Tool ◽  
Edge Radius ◽  
Ultra Precision

As ELID grinding technology is characterized by simpleness, practicality, low cost and so on, it is wildly used in ultra-precision sharpening, ultra-precision grinding, ultra-precision polishing and some other fields of difficult-to-cut material. ELID grinding technology was applied in the grinding of cutting tool in this paper, and the cutting tools with nano-grained cemented carbide, common cemented carbide, nanoY-TZP ceramics and some other materials were respectively grinded. Then, the surface quality of their anterior and posterior grinding horns and their edge radius were studied and compared with traditional grinding technology of cutting tool. The results show that the surface roughness and edge radius of nano-grained cemented carbide cutting tool are respectively Ra2nm and 0.3μm, the surface roughness and edge radius of common cemented carbide cutting tool are respectively Ra20nm and 1μm and the surface roughness and edge radius of nanoY-TZP ceramic cutting tool are respectively Ra60nm and 0.2μm after grinding by applying ELID grinding technology, which are far better than that from traditional grinding technology; this further proves that the adoption of ELID grinding technology in the grinding of cutting tool is feasible.

Dynamic reliability sensitivity of cemented carbide cutting tool

2014 ◽  
Vol 27 (1) ◽  
pp. 79-85 ◽  
Author(s):  
Xingang Wang ◽  
Yimin Zhang ◽  
He Li ◽  
Chunmei Lü
Keyword(s):  
Cutting Tool ◽  
Cemented Carbide ◽  
Dynamic Reliability ◽  
Carbide Cutting Tool ◽  
Reliability Sensitivity

scholarly journals Preparation and cutting performance of nano-scaled Al2O3-coated micro-textured cutting tool prepared by atomic layer deposition

2021 ◽  
Vol 40 (1) ◽  
pp. 77-86
Author(s):  
Siwen Tang ◽  
Pengfei Liu ◽  
Zhen Su ◽  
Yu Lei ◽  
Qian Liu ◽  
...  
Keyword(s):  
Friction Coefficient ◽  
Atomic Layer Deposition ◽  
Cutting Force ◽  
Cutting Tool ◽  
Orthogonal Cutting ◽  
Cutting Tools ◽  
Atomic Layer ◽  
Cutting Performance ◽  
Cutting Test ◽  
Layer Deposition

Abstract Al2O3 nano-scaled coating was prepared on micro-textured YT5 cemented carbide cutting tools by atomic layer deposition ALD. The effect of Al2O3 nano-scaled coating, with and without combined action of texture, on the cutting performance was studied by orthogonal cutting test. The results were compared with micro-textured cutting tool and YT5 cutting tool. They show that the micro-texture and nano-scaled Al2O3 coated on the micro-texture both can reduce the cutting force and friction coefficient of the tool, and the tools with nano-scaled Al2O3 coated on the micro-texture are more efficient. Furthermore, the friction coefficient of the 100 nm Al2O3-coated micro-texture tool is relatively low. When the distance of the micro-pits is 0.15 mm, the friction coefficient is lowest among the four kinds of pit textured nanometer coating tools. The friction coefficient is the lowest when the direction of the groove in strip textured nanometer coating tool is perpendicular to the main cutting edge. The main mechanism of the nanometer Al2O3 on the micro-textured tool to reduction in cutting force and the friction coefficient is discussed. These results show that the developed tools effectively decrease the cutting force and friction coefficient of tool–chip interface.

Fracture Resistance of the Edge of Cemented Carbide Cutting Tool

2020 ◽  
pp. 281-288
Author(s):  
Yury Rodichev ◽  
Olena Soroka ◽  
Viktor Kovalov ◽  
Yana Vasilchenko ◽  
Viktor Maiboroda
Keyword(s):  
Fracture Resistance ◽  
Cutting Tool ◽  
Cemented Carbide ◽  
Carbide Cutting Tool

Effect of Ion Implantation on the Residual Stress, Tribological and Maching Behavior of Cemented Carbide Cutting Tool Inserts Coated with TiN by CVD and PVD Methods

1997 ◽  
Vol 138-140 ◽  
pp. 177-194
Author(s):  
Anthony J. Perry ◽  
James R. Treglio ◽  
Daniel E. Geist ◽  
Deepak G. Bhat ◽  
S. Prasad Boppana ◽  
...  
Keyword(s):  
Residual Stress ◽  
Ion Implantation ◽  
Cutting Tool ◽  
Cemented Carbide ◽  
Carbide Cutting Tool

scholarly journals Epitaxial Growth of a High Adhesive α-Al2O3 Film Coated on a Cemented Carbide Cutting Tool

Materia Japan ◽  
2003 ◽  
Vol 42 (12) ◽  
pp. 891-891
Author(s):  
Toshio Ishii ◽  
Hiroshi Ueda ◽  
Masayuki Gonda ◽  
Tsunehiro Kawata
Keyword(s):  
Epitaxial Growth ◽  
Cutting Tool ◽  
Cemented Carbide ◽  
Carbide Cutting Tool

Cemented carbide cutting tools coated with silicon nitride

2018 ◽  
pp. 104-109
Author(s):  
V. S. Panov
Keyword(s):  
Silicon Nitride ◽  
Cutting Tool ◽  
Cutting Tools ◽  
Cemented Carbide ◽  
Wear Resistant ◽  
Factors Affecting ◽  
Wear Resistant Coatings ◽  
Cemented Carbide Tool ◽  
Tools Wear ◽  
Coated Cemented Carbide

The paper describes the technology of producing a wear resistant silicon nitride coating on cemented carbide cutting tools and factors affecting its structure and thickness. A review of domestic and foreign authors’ works is given on the properties and applications of cemented carbides in cutting, drilling, die stamping tools, wear resistant materials, for chipless processing of wood, plastics. It is noted that one of the promising ways of cutting tool development is using indexable throwaway inserts (ITI) with wear resistant coatings. The choice of silicon nitride as a material for cemented carbide tool coating is justified. The data on silicon nitride deposition methods, investigation of cutting tool structures and properties are provided. Laboratory and factory tests of Si3N4-coated cemented carbide tools demonstrated coating applicability in improving the wear resistance and lifetime of cutting inserts.

Sign in / Sign up

Export Citation Format

Share Document