Estimation of the Time Constant of Precision Plunge Grinding in Dwell Period Based on Acoustic Emission Measurement

2013 ◽  
Vol 690-693 ◽  
pp. 3262-3265 ◽  
Author(s):  
Chen Jiang ◽  
De Bao Guo ◽  
Hao Lin Li

Our previous work presented a method for estimating the time constant of grinding system in infeed period. To monitor the precision cylindrical plunge grinding process in dwell period, an estimation of the time constant of grinding system in the dwell period, using acoustic emission signal, is presented in this paper. Acoustic emission signals generated during precision grinding are sensitivity and present challenges for accurate and reliable process monitoring. Experiments demonstrate the results of the acoustic emission sensing approach in estimating the time constant in the dwell period of cylindrical plunge grinding.

2013 ◽  
Vol 648 ◽  
pp. 182-185 ◽  
Author(s):  
Chen Jiang ◽  
Hao Lin Li ◽  
Yun Fei Mai ◽  
Yu Lun Chi

To monitor the precision cylindrical grinding process, an estimation of the time constant of grinding system, using acoustic emission signal, is presented during infeed period in this paper. Acoustic emission signals generated during precision grinding are sensitivity and present challenges for accurate and reliable process monitoring. Experiments demonstrate the results of the acoustic emission sensing approach in estimating the time constant. This estimation of the time constant can be used to analyze the properties of mechanical materials of the workpiece with the same grinding conditions.


Author(s):  
Chen Jiang ◽  
Haolin Li ◽  
Yunfei Mai ◽  
Debao Guo

A mathematical model of the acoustic emission signal during a grinding cycle is proposed for the monitoring of material removal in precision cylindrical grinding. Acoustic emission signals generated during precision grinding are sensitive to forces in grinding and present opportunities in accurate and reliable process monitoring. The proposed model is developed on the basis of a traditional grinding force model. Using the developed model, a series of experiments were performed to demonstrate the effectiveness of the acoustic emission-sensing approach in estimating the time constant and material removal in grinding. Results indicate that acoustic emission measurements can be used in the prediction of material removal in precision grinding with excellent sensitivity.


2021 ◽  
Vol 111 (07-08) ◽  
pp. 495-500
Author(s):  
Eckart Uhlmann ◽  
Tobias Holznagel ◽  
Sebastian Ospina Mora

Herausforderungen bei der spanenden Bearbeitung von CFK sind unerwünschte Materialschädigungen im Bauteil sowie hohe Werkzeugverschleißraten. Für diese Arbeit wurden zerstörende Analogversuche an CFK und diamantbeschichteten Hartmetallproben durchgeführt und die Körperschallmesssignale analysiert. Die eingehende Untersuchung der Messwerte aus den Analogversuchen kann zu einer datengetriebenen Parametrierung einer körperschallbasierten Prozessüberwachung für die Fräsbearbeitung von CFK beitragen.   Challenges in machining CFRP are unwanted material damage in the component and high tool wear rates. For this work, destructive analogy experiments were carried out on CFRP and diamond-coated milling tools while analyzing the acoustic emission measurement signals. The detailed examination of the measured values from the analogy experiment can contribute to a data-driven parameterization of an acoustic emission-based process monitoring for the milling of CFRP.


2013 ◽  
Vol 690-693 ◽  
pp. 2442-2445 ◽  
Author(s):  
Hao Lin Li ◽  
Hao Yang Cao ◽  
Chen Jiang

This work presents an experiment research on Acoustic emission (AE) signal and the surface roughness of cylindrical plunge grinding with the different infeed time. The changed infeed time of grinding process is researched as an important parameter to compare AE signals and surface roughnesses with the different infeed time in the grinding process. The experiment results show the AE signal is increased by the increased feed rate. In the infeed period of the grinding process, the surface roughness is increased at first, and then is decreased.


2009 ◽  
Vol 34 (19) ◽  
pp. 2942 ◽  
Author(s):  
Hiroshi Tsuda ◽  
Eiichi Sato ◽  
Tomio Nakajima ◽  
Hideyuki Nakamura ◽  
Takahiro Arakawa ◽  
...  

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