Research and Application of Finite Element Method on the Simulation of Graded Self-Lubricating Ceramic Tools

2013 ◽  
Vol 712-715 ◽  
pp. 683-687
Author(s):  
Chun Lin Wang ◽  
Chong Hai Xu ◽  
Xiu Guo Xu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Cutting ◽  
Cutting Process ◽  
Ceramic Tool ◽  
Tool Materials ◽  
Ceramic Tools ◽  
Theory Research ◽  
Element Method

The introduction and application of common finite element method (FEM) about the modern metal cutting theory research was stated emphatically. Graded self-lubricating ceramic tool materials was briefly introduced, and problems existed about simulating the metal cutting process using FEM are pointed out and discussed in this study.

Analysis of the Influence of Cutting Parameters on Cutting Force Based on Cutting Process Simulation

2013 ◽  
Vol 710 ◽  
pp. 223-227
Author(s):  
Yan Cao ◽  
Hua Chen ◽  
Hai Xia Zhao
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Cutting Force ◽  
Process Simulation ◽  
Metal Cutting ◽  
Cutting Parameters ◽  
Cutting Process ◽  
Rigid Plastic ◽  
Simulation Parameters ◽  
Element Method

Based on the study on metal cutting theories and rigid-plastic finite element method, taking Sweden SECO lathe tool MDT as the researching object, the cutting force in cutting process is analyzed after a cutting process simulation model is constructed using finite element method. Different simulation parameters and cutting parameters are used to carry out analyses time after time. The dynamic changing curves of the cutting force in cutting process are obtained. Through the comparison of the cutting force in different cutting conditions, the influence of cutting parameters on the cutting force is summarized. The research can provide useful data for improvement of metal cutting technology and tool cutting performance.

scholarly journals Heat partition effect on cutting tool morphology in orthogonal metal cutting using finite element method

Mechanika ◽  
2019 ◽  
Vol 25 (4) ◽  
pp. 326-334
Author(s):  
Kamuran Kamil YEŞİLKAYA ◽  
Kemal YAMAN
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Temperature Distribution ◽  
Metal Cutting ◽  
Cutting Tool ◽  
Thermal Analyses ◽  
Cutting Process ◽  
Heat Partition ◽  
Coated Tools ◽  
Element Method

It is widely accepted that heat partition and temperature distribution for metal cutting process have a significant effect on the morphological features of the cutting tool. Tool life and cutting accuracy are considerably affected by temperature distribution and heat transfer mechanisms on the tool. When a finite elements model is accurately generated, an understanding of heat partition into the cutting tool without performing experiments can be gained. This study has been completed with the use of uncoated and coated tools in order to predetermine heat partition value entering the cutting tool. In terms of coated tools, tool coating was investigated to assess its effects on heat partition. Finite Element Method was mainly used in combination with the previously generated experimental data in literature. Three-dimensional uncoated and coated models were created and made compatible with finite element modeling software to be able to perform thermal analyses of the cutting process. Finite element transient and steady-state temperature values were calculated and hence the heat intensity value for the cutting tool was determined.

The Analysis and Simulation for Improved Cutting Process Based on Finite Element Method (FEM) Analysis

2014 ◽  
Vol 556-562 ◽  
pp. 4343-4346
Author(s):  
Kai Wang ◽  
Wan Chen Sun ◽  
Feng Ming Nie ◽  
Qing Tang Wu
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Cutting ◽  
Fem Analysis ◽  
Cutting Process ◽  
3D Finite Element ◽  
Finite Element Software ◽  
Modeling Procedure ◽  
Deform 3D ◽  
Element Method

The paper proposed the practical metal cutting process using FEM to simulate the traditional cutting process, the simulation and the analysis of the results are based on the support of DEFORM-3D finite element software, and the characteristic between Galerkin Algorithm and FEM analysis is also analyzed. Then the paper processed the modeling procedure for FEM using Lagrange and Euler algorithm, the simulation result is then compared to traditional ones and proved to be more efficient and with higher accuracy.

scholarly journals Adaptive Particle Finite Element Method (A‐PFEM) in Metal Cutting Processes

PAMM ◽  
2021 ◽  
Vol 20 (1) ◽  
Author(s):  
Xialong Ye ◽  
Juan Manuel Rodríguez Prieto ◽  
Ralf Müller
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Cutting ◽  
Particle Finite Element Method ◽  
Cutting Processes ◽  
Element Method

Deformation Characteristics of Ultra-Fine Grained Al6061 Chip in Machining by Finite Element Method

2010 ◽  
Vol 44-47 ◽  
pp. 2931-2934
Author(s):  
Chun Ling Wu ◽  
Bang Yan Ye
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Coefficient Of Friction ◽  
Metal Cutting ◽  
High Hardness ◽  
Rake Angle ◽  
Fine Grained ◽  
The Coefficient Of Friction ◽  
Cutting Velocity ◽  
Element Method

Ultra-fine grained chips with higher hardness and strength than bulk can be produced by severe plastic deformation during orthogonal metal cutting. A finite element method was developed to characterize the distribution of stress, strain, strain rate and temperature in the deformation area at different rake angles and cutting velocities. The coefficient of friction in the tool-chip interface is approximately obtained according model of mean coefficient of friction which is based on experiments in any machining conditions. The formation mechanics of ultra-fine grained chip is discussed and effect of rake angle on microstructure of chips is highlighted. The results of experiment and modeling have shown that chip materials with ultra-fine grained and high hardness can be produced with more negative tool rake angle at some lower cutting velocity.

A Study of Burr Formation Processes Using the Finite Element Method: Part I

1999 ◽  
Vol 122 (2) ◽  
pp. 221-228 ◽  
Author(s):  
I. W. Park ◽  
D. A. Dornfeld
Keyword(s):  
Finite Element Method ◽  
Finite Element ◽  
Metal Cutting ◽  
Ductile Failure ◽  
Development Stage ◽  
Burr Formation ◽  
The Finite Element Method ◽  
Initial Development ◽  
Final Development ◽  
Element Method

A finite element model of orthogonal metal cutting including burr formation is presented. A metal-cutting simulation procedure based on a ductile failure criterion is proposed for the purpose of better understanding the burr formation mechanism and obtaining a quantitative analysis of burrs using the finite element method. In this study, the four stages of burr formation, i.e., initiation, initial development, pivoting point, and final development stages, are investigated based on the stress and strain contours with the progressive change of geometry at the edge of the workpiece. Also, the characteristics of thick and thin burrs are clarified along with the negative deformation zone formed in front of the tool edge in the final development stage. [S0094-4289(00)00702-7]

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