Experiment Research on Tensile-Shear Behavior of Spot-Welded Lap Joints of Ultra-High Strength Steel with Common Steel

2013 ◽  
Vol 716 ◽  
pp. 266-270
Author(s):  
Xiang Li ◽  
Xiao Yang Li ◽  
Hui Ping Yu ◽  
Ya Li

The welding spot of Ultra-high strength steel of 22MnB5 and common steel of St16 were the investigative objects, the intermediate frequency inverter & electric servo welding system was used to weld the sheets. Electrical measuring test method was used on spot-welded joint under tensile-shear load to determinate the strain of different positions, including the strain of weld nugget, the stain around the nugget and the base metals strain near the weld nugget. The deformation regularity of spot welding joints surrounding and base metal were analysed according to the data. The test provided a reference for the numerical simulation of spot welding model. Test results show that the strain distribution on spot welding joint is not uniform, the strain of the weld nugget center is relatively small, large deformation exists mainly in the heat affected zone. That is to say, the area near the spot-welding joint heat affected zone is prone to yield. The base metal area near the weld nugget is mainly affected by tensile strain, and the strain increases with the increasing of the load. The force condition of the specimen is complicated around the nugget, the relationship between the load and the strain is erratic. The strain of the weld nugget will gradually change from axial compressive strain to axial tensile strain. The strain of spot welding specimen made of dissimilar materials (22MnB5& ST16) is negative, and almost linearly.

2012 ◽  
Vol 581-582 ◽  
pp. 582-585
Author(s):  
Guo Dong Zhang ◽  
Ya Dong Xiao ◽  
Nian Liu ◽  
Min Hong

The welding between Fe-Al intermetallic compound and high-strength steel was done via SPS technology. Microstructure, elements concentration and micro-hardness of welding joint were examined. The results indicated that there was no obvious welding heat-affected zone in both Fe-Al intermetallic compound and high-strength steel. The HAZ microstructures of high-strength steel were mainly martensite. In Fe-Al intermetallic compound, the grain size of heat-affected zone was larger than that of base metal and the density of heat-affected zone was lower than that of base metal. Besides, the grains of base metal had deformation phenomena. The welding joint had steady performance and the connection was reliable. Under the influence of chemical potential differences, unidirectional impulses discharge current and axial pressure, elements diffused perfectly in a short period of time.


2014 ◽  
Vol 1063 ◽  
pp. 181-185
Author(s):  
Su Feng Hao ◽  
Zhong De Shan ◽  
Shu Jun Chen ◽  
Chao Jiang

The heterogeneity of microstructure and mechanical performance of welding joints were affected by unique material properties such as high resistivity and low thermal conductivity, instantaneous high temperature of spot welding thermal cycle, and uneven local cooling rate. Because of ultra high strength of hot stamping parts, the welding joint is more inclined to fail as the failure mode of interfacial fracture, the traditional critical nugget formula fell down. Through designing orthogonal experiment, the effect of different welding parameters on joint performance was analyzed, the optimized welding process was obtained; on account of the quality evaluation of welding joint, nugget spherical mode was built to separately analyze the stress condition of welding joint in the failure modes of interfacial fracture and nugget pull-out, the new evaluation criterion aimed at high strength steel was established. Two kinds of 1.2 mm and 2.0 mm steels were used to validate the critical weld diameter. Results showed that the critical formula could accurately evaluate failure of the weld joints.


2011 ◽  
Vol 339 ◽  
pp. 375-378 ◽  
Author(s):  
Yang Yu ◽  
Chao Wang ◽  
Shu Jun Chen ◽  
Zhen Yang Lu

The joints of RSW for HSHSS were prepared with IF spot weld equipment. The weld nugget, fracture mode, microstructure and micro-hardness of the joints were investigated. The weld nugget increases and the fracture mode changes from interfacial fracture to nugget plug fracture with the increasing welding current. There are three distinct zones in the weld joint: weld nugget, heat affected zone (HAZ) and base metal. The microstructure of HAZ includes tempered zone (HAZ-1), incomplete quenching zone (HAZ-2) and complete quenching zone (HAZ-3). The micro-hardness of weld nugget and HAZ-3 is same with the base metal. The micro-hardness of HAZ-1 and HAZ-2 is smaller than that of base metal.


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