Springback Analysis of Aluminum Alloy Sheet Metals by Yoshida-Uemori Model

2016 ◽  
Vol 725 ◽  
pp. 566-571 ◽  
Author(s):  
Takeshi Uemori ◽  
Kento Fujii ◽  
Toshiya Nakata ◽  
Shinobu Narita ◽  
Naoya Tada ◽  
...  

During the last few decades, the enhancement of prediction capability of the sheet metal forming have been increasing dramatically. High accurate yield criteria and wokhardening model (especially, non-linear kinematic hardening model) have a great importance for the prediction of the final shapes of sheet metal. However, the predicted springback accuracy of aluminum alloy sheet metal is not still good due to their complicated plastic deformation behaviors.In the present research, the springback deformation of aluminum alloy sheet metals were investigated by finite element calculation with consideration of initial anisotropy and the Bauschinger effect. In order to examine the effect of the initial and deformation induced anisotropy on the springback deformation, several types of high accurate yield function and hardening rules are utilized in the present research. The calculated springback by Yoshida 6th yield function [1] and Yoshida-Uemori model [2] shows an excellent agreement with the corresponding experimental data, while the other models underestimate the springback.

Metals ◽  
2018 ◽  
Vol 8 (11) ◽  
pp. 950 ◽  
Author(s):  
Zhenming Yue ◽  
Jiashuo Qi ◽  
Xiaodi Zhao ◽  
Houssem Badreddine ◽  
Jun Gao ◽  
...  

Springback prediction of sheet metal forming is always an important issue in the industry, because it greatly affects the final shape of the product. The accuracy of simulation prediction depends on not only the forming condition but also the chosen material model, which determines the stress and strain redistributions in the formed parts. In this paper, a newly proposed elastoplastic constitutive model is used, in which the initial and induced anisotropies, combined nonlinear isotropic and kinematic hardenings, as well as isotropic ductile damage, are taken into account. The aluminum alloy sheet metal AA7055 was chosen as the studied material. In order to investigate springback under non-proportional strain paths, three-point bending tests were conducted with pre-strained specimens, and five different pre-straining states were considered. The comparisons between numerical and experimental results highlighted the hard effect of both kinematic hardening and ductile damage on the springback prediction, especially for a changed loading path case.


2014 ◽  
Vol 548-549 ◽  
pp. 297-300
Author(s):  
Dae Yong Kim ◽  
Hyeon Il Park ◽  
Ji Hoon Kim ◽  
Sang Woo Kim ◽  
Young Seon Lee

Studies on electromagnetic impact welding between similar or dissimilar flat sheet metals using the flat one turn coil have been recently achieved. In this study, three dimensional electromagnetic-mechanical coupled numerical simulations are performed for the electromagnetic impact welding of aluminum alloy sheets with flat rectangular one turn coil. The deformation behavior during impact welding was examined. The effect of process parameters such as charge voltage, standoff distance and gap distance were investigated.


2011 ◽  
Vol 10 ◽  
pp. 2250-2255 ◽  
Author(s):  
Hiroyuki Kuramae ◽  
Hidetoshi Sakamoto ◽  
Hideo Morimoto ◽  
Eiji Nakamachi

2014 ◽  
Vol 939 ◽  
pp. 361-366 ◽  
Author(s):  
Takeshi Uemori ◽  
Satoshi Sumikawa ◽  
Syohei Tamura ◽  
Tetsuo Naka ◽  
Fusahito Yoshida

Aluminum alloy sheet metals have been widely utilized for a light weight construction of automobile. However, Aluminum sheet metals still remain one of the difficult materials to predict the accurate final shapes after press forming processes, because of several mechanical weak features such as lower Youngs modulus, strong plastic anisotropy of yield stress, Lankford values, and so on. In order to solve the problems, the present author has developed a new constitutive model called Modified Yoshida-Uemori model. The present model can describe accurate non-proportional hardening behaviors of Aluminum alloy sheet metals. In the present research, several experimental procedures were carried out to reveal the mechanical properties of Aluminum alloy sheet metals. From the comparison between experimental data and the corresponding calculated results by our constitutive model, the performance of our model was evaluated. In addition to the above mentioned research, the evaluation of some springback analyses were also carried out. The calculated results show good agreements with the corresponding experimental data.


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