Low Cycle Fatigue Life Evaluation According to Temperature and Orientation in Nickel-Base Superalloy

2019 ◽  
Vol 814 ◽  
pp. 121-126
Author(s):  
In Kang Heo ◽  
Dong Hyun Yoon ◽  
Jae Hoon Kim
Keyword(s):  
Gas Turbine ◽  
Gas Turbines ◽  
Low Cycle Fatigue ◽  
Strain Range ◽  
Total Strain ◽  
Nickel Base Superalloy ◽  
Cycle Fatigue ◽  
Total Strain Range ◽  
Materials Used ◽  
Nickel Base

Components of gas turbines must be extremely resistant to high temperatures, high stresses, high-temperature corrosion, and erosive environments. The materials used in these environmental conditions are mainly nickel-based superalloys. In this study, the low-cycle fatigue of the nickel-based superalloy Inconel 792 was examined. The total strain range of a gas turbine between 760 °C and 870 °C was considered as the parameter representing the actual gas turbine operation. In addition, tests were performed using a trapezoidal waveform of the total strain to reflect the operation-stop conditions of a gas turbine with frequent shutdowns. The results of the fatigue test were compared with the Coffin–Manson method and energy method. The fractured surface was analyzed using a scanning electron microscope (SEM).

HIGH TEMPERATURE LOW CYCLE FATIGUE AND FRACTURE CHARACTERISTIC IN TWO SINGLE CRYSTAL SUPERALLOYS

2010 ◽  
Vol 24 (15n16) ◽  
pp. 2892-2897
Author(s):  
J. J. YU ◽  
Z. H. WANG ◽  
X. F. SUN ◽  
T. JIN ◽  
H. R. GUAN ◽  
...  
Keyword(s):  
Stress Amplitude ◽  
Low Cycle Fatigue ◽  
Strain Range ◽  
Fatigue Tests ◽  
Total Strain ◽  
Stress Axis ◽  
Cycle Fatigue ◽  
Total Strain Range ◽  
Refractory Elements ◽  
Fatigue And Fracture

Total strain controlled low cycle fatigue tests were conducted at 1173K for DD32 and SRR99 alloys. With the increase of total strain range, the stress amplitude of DD32 alloy improved more fleetly than that of SRR99 alloy. At total strain ranges less than or equal to 1.0%, the low cycle fatigue life of DD32 alloy was greater than that of SRR99 alloy. It was shown that the higher content of refractory elements in DD32 alloy resulted in a remarkable improvement of LCF properties compared to SRR99 alloy. The crack propagation perpendicular to the stress axis occurred in transgranular mode in both alloys. DD32 alloy presented more ductile character than SRR99 alloy.

Low Cycle Fatigue Behavior of Alloy 800H Base Metal and Weldments at 700°C

2018 ◽  
Author(s):  
Seon-Jin Kim ◽  
Rando Tungga Dewa ◽  
Woo-Gon Kim ◽  
Eung-Seon Kim
Keyword(s):  
Base Metal ◽  
Deformation Behavior ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Strain Range ◽  
Fatigue Tests ◽  
Total Strain ◽  
Cycle Fatigue ◽  
Alloy 800H ◽  
Total Strain Range

Alloy 800H is currently being considered as one of the near-term candidate materials for design and construction of some major high temperature components of a very high temperature reactor (VHTR). System start-ups and shut-downs as well as power transients will produce low-cycle fatigue loadings of components. The aim of this work is to study the low cycle fatigue behavior of Alloy 800H base metal and weldments at 700°C. The weldment specimens were machined from gas tungsten arc welding (GTAW) butt-welded plate such that the loading direction was oriented transverse to the welding direction. Fully reversed total-strain controlled low-cycle fatigue tests have been performed at total strain ranges of 0.6, 0.9, 1.2 and 1.5%. For all the low-cycle fatigue tests, triangular test waveforms with a constant strain rate of 10−3/s were applied. Low-cycle fatigue testing was conducted in accordance with ASTM Standard E606 on servo-hydraulic test machines. And also, creep-fatigue experiments were carried out at 700°C employing 0.6% total strain range and 10−3/s strain rate using trapezoidal waveform with tension hold time. The main focus is to characterize the low-cycle fatigue properties for Alloy 800H weldment specimens from the cyclic deformation behavior and fatigue fracture behavior. The cyclic deformation behavior was influenced by total strain range and material property. The fatigue life was decreased with increasing the total strain range for both base metal and weldment. However, the lives of weldment specimens have a longer life than that of base metal at lower total strain ranges. It was also observed that creep effects play a significant role in fatigue life reduction.

Tensile and Fatigue Properties of Miniature Size Specimens of Sn-5Sb Lead-Free Solder

2016 ◽  
Vol 879 ◽  
pp. 2377-2382 ◽  
Author(s):  
Kyosuke Kobayashi ◽  
Ikuo Shohji ◽  
Hiroaki Hokazono
Keyword(s):  
Fatigue Life ◽  
Strain Rate ◽  
Phase Boundary ◽  
Low Cycle Fatigue ◽  
Strain Range ◽  
Total Strain ◽  
Effect Of Temperature ◽  
Fatigue Properties ◽  
Cycle Fatigue ◽  
Total Strain Range

Tensile and low cycle fatigue properties of Sn-5Sb (mass%) solder were investigated with miniature size tensile specimens. The effect of temperature and strain rate on tensile properties and the effect of temperature on low cycle fatigue properties were examined. Tensile strength increases with increasing strain rate regardless of temperature investigated. For elongation, the effect of temperature on it is negligible although it slightly increases with increasing strain rate. The low cycle fatigue life of Sn-5Sb obeys by the Manson-Coffin’s equation. The effect of temperature on the fatigue life is negligible in the temperature range from 25 oC to 150 oC. In the low cycle fatigue test with a high total strain range of 4%, cracking at phase boundary mainly occurs regardless of temperature investigated. In the case of a low total strain range of 0.4%, ductile fracture mainly occurs, and cracking at phase boundary with generation of grooves also occurs at high temperature.

Low cycle fatigue of steels under biaxial straining

1967 ◽  
Vol 2 (2) ◽  
pp. 117-126 ◽  
Author(s):  
K J Pascoe ◽  
J W R de Villiers
Keyword(s):  
Fatigue Life ◽  
Mild Steel ◽  
Test Specimen ◽  
Low Cycle Fatigue ◽  
Fracture Propagation ◽  
Strain Range ◽  
Shear Plane ◽  
Total Strain ◽  
Cycle Fatigue ◽  
Total Strain Range

A cruciform test specimen and a loading rig are described, by which any combination of biaxial strains can be applied to a specimen. With the pressurizing equipment so far available, three states of strains have been investigated for two steels. In the mild steel used, large inclusions oriented in the roll direction aided fracture propagation when a maximum shear plane coincided with the roll direction. When not influenced by inclusions, fatigue life is related to total strain range by Coffin's law         ∊ N a = C The values of α and C are different for different states of strains. Empirical formulae are given to predict results for other states of strains.

LOW CYCLE FATIGUE BEHAVIOR AND LIFE PREDICTION OF A CAST COBALT-BASED SUPERALLOY

2012 ◽  
Vol 06 ◽  
pp. 251-256
Author(s):  
HO-YOUNG YANG ◽  
JAE-HOON KIM ◽  
KEUN-BONG YOO
Keyword(s):  
Fatigue Life ◽  
Strain Energy ◽  
Life Prediction ◽  
Prediction Models ◽  
Low Cycle Fatigue ◽  
Fatigue Behavior ◽  
Total Strain ◽  
Cycle Fatigue ◽  
Total Strain Range ◽  
Different Temperatures

Co -base superalloys have been applied in the stationary components of gas turbine owing to their excellent high temperature properties. Low cycle fatigue data on ECY-768 reported in a companion paper were used to evaluate fatigue life prediction models. In this study, low cycle fatigue tests are performed as the variables of total strain range and temperatures. The relations between plastic and total strain energy densities and number of cycles to failure are examined in order to predict the low cycle fatigue life of Cobalt-based super alloy at different temperatures. The fatigue lives is evaluated using predicted by Coffin-Manson method and strain energy methods is compared with the measured fatigue lives at different temperatures. The microstructure observing was performed for how affect able to low-cycle fatigue life by increasing the temperature.

A Life Prediction Model for Single-Crystal Nickel-Base Alloys Under Low-Cycle Fatigue

2020 ◽  
Author(s):  
Firat Irmak ◽  
Navindra Wijeyeratne ◽  
Taejun Yun ◽  
Ali Gordon
Keyword(s):  
Single Crystal ◽  
Gas Turbine ◽  
Life Prediction ◽  
Low Cycle Fatigue ◽  
Turbine Blades ◽  
Deformation Model ◽  
Cycle Fatigue ◽  
Nickel Base Superalloys ◽  
Nickel Base ◽  
Prediction Approach

Abstract In the development and assessment of critical gas turbine components, simulations have a crucial role. An accurate life prediction approach is needed to estimate lifespan of these components. Nickel base superalloys remain the material of choice for gas turbine blades in the energy industry. These blades are required to withstand both fatigue and creep at extreme temperatures during their usage time. Nickel-base superalloys present an excellent heat resistance at high temperatures. Presence of chromium in the chemical composition makes these alloys highly resistant to corrosion, which is critical for turbine blades. This study presents a flexible approach to combine creep and fatigue damages for a single crystal Nickel-base superalloy. Stress and strain states are used to compute life calculations, which makes this approach applicable for component level. The cumulative damage approach is utilized in this study, where dominant damage modes are capturing primary microstructural mechanism associated with failure. The total damage is divided into two distinctive modules: fatigue and creep. Flexibility is imparted to the model through its ability to emphasize the dominant damage mechanism which may vary among alloys. Fatigue module is governed by a modified version of Coffin-Manson and Basquin model, which captures the orientation dependence of the candidate material. Additionally, Robinson’s creep rupture model is applied to predict creep damage in this study. A novel crystal visco-plasticity (CVP) model is used to simulate deformation of the alloy under several different types of loading. This model has capability to illustrate the temperature-, rate-, orientation-, and history-dependence of the material. A user defined material (usermat) is created to be used in ANSYS APDL 19.0, where the CVP model is applied by User Programmable Feature (UPF). This deformation model is constructed of a flow rule and internal state variables, where the kinematic hardening phenomena is captured by back stress. Octahedral, cubic and cross slip systems are included to perform simulations in different orientations. An implicit integration process that uses Newton-Raphson iteration scheme is utilized to calculate the desired solutions. Several tensile, low-cycle fatigue (LCF) and creep experiments were conducted to inform modeling parameters for the life prediction and the CVP models.

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