Some Evaluations on the Technical State of Metal Products and Determination of their Safe Operation Period on the Basis of Criterial Control

2022 ◽  
Vol 1049 ◽  
pp. 275-281
Author(s):  
Vladimir Gadalov ◽  
Irina Vornacheva ◽  
Sergey Safonov ◽  
Damir Nuretdinov ◽  
Victoria Alexandrovna Sokolova ◽  
...  

Over a long period of operation, under the influence of corrosion and stresses from the acting forces, metal structures lose their strength. There is a need for their periodic non-destructive testing. The development of new methods is relevant in the field of control of building metal structures, such as bridge structures, structures of building cranes and other mechanical engineering products. The applied methods should be reliable and should not require huge material and labor costs. In this work, informational relationships between acoustic characteristics and parameters of metal microstructure are established. The proposed method can be useful for specialists and experts in the field of monitoring the technical condition of metal products requiring non-destructive testing. The safety of the operated objects depends on the accuracy of the applied criteria, as well as the degree of resource saving due to the full use of the product resource.

Author(s):  
L.V. Ertman ◽  
M.Y. Erofeev

The article deals with the issues of inspection and evaluation of the technical condition of power metal structures of systems and units of the launch complexes at the cosmodrome Plesetsk. An analysis of specific features of operation of metal structures at the cosmodrome’s launch complexes and the main types of defects occuring in these structures is carried out. The methods and means of non-destructive testing used in the inspection of the metal structures and assemblies are described. These methods can help to identify defects at the early stages of development, plan and take timely measures to eliminate the defects and reduce the risk of sudden failures of the systems and units. The article provides practical examples of the survey results using the methods and means of non-destructive testing of metal structures of systems and units of the launch complexes 17P32 and 14P25.


2019 ◽  
Vol 124 ◽  
pp. 03010
Author(s):  
I. R. Ismagilov ◽  
R. I. Kalimullin ◽  
A. N. Borisov

The article proposes a solution to the problem of increasing the efficiency of the laser-acoustic method of non-destructive testing. An approach to increasing the probability of detecting surface defects of microscopic dimensions in metals is considered. Due to the increased accuracy of determining defect parameters, the detail of 3D visualization of testing results was improved.


2019 ◽  
Vol 91 ◽  
pp. 05020
Author(s):  
Vera A. Akristiniy

The article deals with the conservation of cultural heritage objects due to their potential widespread deterioration. The suggestion to solve this problem is to create an integrated system for complex monitoring of cultural heritage objects technical condition. The stages of creating a realtime monitoring system with the choice of non-destructive testing methods, the necessary instruments, and tools, the result of which is the formation of a decision-making mechanism for a particular object, are proposed. Conducting monitoring by means of modeling allows predicting the behavior of structures and the building as a whole, taking into account the implementation of restoration measures.


2019 ◽  
pp. 45-53
Author(s):  
Aleksei Aleksandrovich Arsentiev ◽  
Aleksandr Mikhailovich Konovalov ◽  
Vladimir Ilyich Kugushev ◽  
S.S. Khudiakov

2021 ◽  
Vol 257 ◽  
pp. 03071
Author(s):  
Jun Qiu ◽  
Zheng-qiu Huang ◽  
Li-xin Ren ◽  
Yao-ting Tong

Due to the long service life of a quayside container crane in an enterprise, there is slight corrosion on the surface of metal structure, which has potential safety hazard. In order to master the technical condition of the metal structure of the crane, the stress distribution and change information of the crane are obtained by dynamic and static stress testing and non-destructive testing. According to the analysis and test results, the safety assessment of the whole machine is completed and reasonable management suggestions are put forward.


Author(s):  
V. V. Lopatin

The history of capillary control began in the 40s of the last century for the needs of the aerospace industry. Currently, the cost of quality control in the aerospace industry is up to 12 - 18% of the cost of products. Similar amounts of expenses in the nuclear and defense industries are not lagging behind other industries. For example, for the control of welded joints of oil and gas pipelines of large diameter and considerable length, the labor costs for inspection reach 10% of the total labor costs. Capillary quality control method is based on the ability of indicator liquids (penetrants) to penetrate into the cavities of surface defects (discontinuities). Over the 70 years of its existence, the capillary method of control has not undergone fundamental changes, and its principles have remained unchanged. In international practice, the abbreviated designation of types of non-destructive testing (AWS) is adopted, and the control with the use of penetrating liquid denoted RT. This method is applicable to the detection of all types of surfacedead-end and through defects, such as cracks, delamination, leaks, in products made from any non-porous materials, including glass, ceramics, plastics and other non-metallic materials. The analysis of the capillary method of nondestructive testing of the surface of a solid body is carried out, the possibilities and ways of its improvement are indicated. The method of the capillary method of non-destructive testing of a solid surface, the physics of the method and its implementation are considered in detail. It is shown that the wetting ability and spreading are important characteristics of capillary control fluids; therefore, they must be evaluated and analyzed when developing new ones, choosing or comparing known capillary flaw detection materials. The possibility of using the Rebinder effect to improve the capillary method of non-destructive testing of a solid surface has been proved. A refined method of capillary defectoscopy is proposed by taking into account the wetting ability, density, viscosity and evaporation of a liquid, which makes it possible to make an optimal choice of liquid to ensure high efficiency of surface (capillary)control. An improved method for assessing the wetting ability of liquids is proposed, which makes it possible to evaluate the wetting ability of liquids by the size of the spreading spot of their droplets, taking into account the influence of density, viscosity and evaporation of liquids intended for capillary flaw detection (penetrants).


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