Texture Formation in Flow Formed Ferritic Steel Tubes and the Influence of the Process Parameters

2014 ◽  
Vol 783-786 ◽  
pp. 2602-2607 ◽  
Author(s):  
Dimitrios Tsivoulas ◽  
Gabor Timar ◽  
Martin Tuffs ◽  
Joao Quinta da Fonseca ◽  
Michael Preuss
Keyword(s):  
Process Parameters ◽  
Principal Direction ◽  
Deformation Mode ◽  
Element Model ◽  
Ferritic Steels ◽  
Texture Gradient ◽  
Steel Tubes ◽  
Complex Deformation ◽  
Crystal Plasticity Finite Element ◽  
Strain Components

The crystallographic textures of flow formed parts are of great scientific interest as they result from a complex deformation mode that comprises strain components in the axial and hoop directions. In general they resemble those of the rolling type but with slight differences. The present paper analyses the effects of certain process parameters, such as roller contact angle, feed rate, and preform hardness, since these are crucial in defining the forces acting in each principal direction of the component. Additionally, the development of a texture gradient through the wall thickness is also discussed. Texture predictions from a crystal plasticity finite-element model were also employed to support the experimental data and interpret the deformation mechanisms. Finally, the diverse nature of the flow formed textures is verified by annealing treatments at 700°C, which yields the typical gamma-fibre encountered in rolled ferritic steels upon recrystallisation in conjunction with the strengthening of the (113)[1-10] component.

scholarly journals The influence of freeform bending process parameters on residual stresses for steel tubes

2021 ◽  
pp. 100047
Author(s):  
Daniel Maier ◽  
Sophie Stebner ◽  
Ahmed Ismail ◽  
Michael Dölz ◽  
Boris Lohmann ◽  
...  
Keyword(s):  
Residual Stresses ◽  
Process Parameters ◽  
Steel Tubes ◽  
Bending Process

scholarly journals Artificial neural network for modeling and investigating the effects of forming tool characteristics on the accuracy and formability of thin aluminum alloy blanks when using SPIF

2021 ◽  
Author(s):  
Sherwan Mohammed Najm ◽  
Imre Paniti
Keyword(s):  
Neural Network ◽  
Artificial Neural Network ◽  
Process Parameters ◽  
Single Point ◽  
Tool Material ◽  
Deformation Mode ◽  
Geometric Accuracy ◽  
Forming Process ◽  
Tool Shape ◽  
Artificial Neural

AbstractIncremental Sheet Forming (ISF) has attracted attention due to its flexibility as far as its forming process and complexity in the deformation mode are concerned. Single Point Incremental Forming (SPIF) is one of the major types of ISF, which also constitutes the simplest type of ISF. If sufficient quality and accuracy without defects are desired, for the production of an ISF component, optimal parameters of the ISF process should be selected. In order to do that, an initial prediction of formability and geometric accuracy helps researchers select proper parameters when forming components using SPIF. In this process, selected parameters are tool materials and shapes. As evidenced by earlier studies, multiple forming tests with different process parameters have been conducted to experimentally explore such parameters when using SPIF. With regard to the range of these parameters, in the scope of this study, the influence of tool material, tool shape, tool-end corner radius, and tool surface roughness (Ra/Rz) were investigated experimentally on SPIF components: the studied factors include the formability and geometric accuracy of formed parts. In order to produce a well-established study, an appropriate modeling tool was needed. To this end, with the help of adopting the data collected from 108 components formed with the help of SPIF, Artificial Neural Network (ANN) was used to explore and determine proper materials and the geometry of forming tools: thus, ANN was applied to predict the formability and geometric accuracy as output. Process parameters were used as input data for the created ANN relying on actual values obtained from experimental components. In addition, an analytical equation was generated for each output based on the extracted weight and bias of the best network prediction. Compared to the experimental approach, analytical equations enable the researcher to estimate parameter values within a relatively short time and in a practicable way. Also, an estimate of Relative Importance (RI) of SPIF parameters (generated with the help of the partitioning weight method) concerning the expected output is also presented in the study. One of the key findings is that tool characteristics play an essential role in all predictions and fundamentally impact the final products.

scholarly journals A FEA Method for Mathematical Calculation and Prediction Analysis Cross-sectional Ovalization of Tubes under Rotary Straightening

2021 ◽  
Vol 2083 (4) ◽  
pp. 042057
Author(s):  
Ziqian Zhang ◽  
Ying Zhong
Keyword(s):  
Process Parameters ◽  
Element Model ◽  
Simulation Method ◽  
Stress And Strain ◽  
Cross Sectional ◽  
Bending Deformation ◽  
Deformation Stage ◽  
Thin Walled Pipe ◽  
Thin Walled ◽  
Flattening Process

Abstract The section flattening phenomenon (namely Bazier effect) will occur in the large bending deformation stage of thin-walled pipe in the continuous straightening process. The maximum section flattening amount and the residual section flattening amount are important process parameters, which are the basis for calculating the subsequent process parameters of the flattening circle, and directly determine the roundness of the final pipe and the product quality. However, it is hard to be obtained by the theoretical or experimental methods. Therefore, based on the structure and process parameters of the leveler, a finite element model was built to simulate the section flattening process. Then, ANSYS/LS-DYNA software was used to dynamically simulate the bending flattening phenomenon of thin-walled pipe in the continuous straightening process, and the stress and strain nephographic of the flattening deformation zone was obtained. By recording the position curve of the key nodes in the preventing process, the section flattening amount of the thin-walled pipe in the large bending deformation stage in the continuous straightening process was determined. The simulation results show that the dynamic simulation method can effectively predict the section flattening of thin-walled pipe in the process of continuous straightening.

scholarly journals Behavior of the T-Shaped Concrete-Filled Steel Tubular Columns after Elevated Temperature

2021 ◽  
Vol 2021 ◽  
pp. 1-20
Author(s):  
Xianglong Liu ◽  
Jicheng Zhang ◽  
Hailin Lu ◽  
Ning Guan ◽  
Jiahao Xiao ◽  
...  
Keyword(s):  
Elevated Temperature ◽  
Bearing Capacity ◽  
Failure Modes ◽  
Shear Failure ◽  
Element Model ◽  
Ultimate Bearing Capacity ◽  
Steel Tubes ◽  
Tubular Columns ◽  
Short Columns ◽  
Experimental Values

The mechanical properties of T-shaped concrete-filled steel tubular (TCFST) short columns under axial compression after elevated temperature are investigated in this paper. A total of 30 TCFST short columns with different temperature (T), steel ratio (α), and duration of heating (t) were tested. The TCFST column was directly fabricated by welding two rectangular steel tubes together. The study mainly investigated the failure modes, the ultimate bearing capacity, the load-displacement, and the load-strain performance of the TCFST short columns. Experimental results indicate that the rectangular steel tubes of the TCFST column have deformation consistency, and the failure mode consists of local crack, drum damage, and shear failure. Additionally, the influence of high temperature on the residual bearing capacity of the TCFST is significant, e.g., a higher temperature can downgrade the ultimate bearing capacity. Finally, a finite element model (FEM) is developed to simulate the performance of the TCFST short columns under elevated temperature, and the results agree with experimental values well. Overall, this investigation can provide some guidance for future studies on damage assessment and reinforcement of the TCFST columns.

scholarly journals Analysis of Thermal Stress during of Twin-Roll Casting of Magnesium Alloy

2012 ◽  
Vol 217-219 ◽  
pp. 1928-1933
Author(s):  
Yu Cheng Zhang ◽  
Tian Yang Han ◽  
Zheng Yi Jiang ◽  
Dong Bin Wei
Keyword(s):  
Numerical Simulation ◽  
Thermal Stress ◽  
Magnesium Alloy ◽  
Process Parameters ◽  
Element Model ◽  
Spray Angle ◽  
Thermal Cracks ◽  
Twin Roll Casting ◽  
Roll Casting ◽  
Twin Roll

The process of twin-roll casting including pouring, solidifying, rolling and cooling can be accomplished in a very short time. Consequently, some important process parameters in the twin-roll casting that are difficult to be obtained in experiment can be acquired using numerical simulation. In this paper, a numerical simulation based on a 2D finite element model of vertical twin-roll strip casting of magnesium alloy has been conducted, and the thermal stress fields are significantly discussed. The influences of key process parameters consisting of submerged nozzle depth and nozzle spray angle have been studied. The thermal cracks on the surface of the strip are analysed according to the thermal stress distribution.

Numerical and Experimental Analysis of Self Piercing Riveting Process with Carbon Fiber-Reinforced Plastic and Aluminium Sheets

2013 ◽  
Vol 554-557 ◽  
pp. 1045-1054 ◽  
Author(s):  
Welf Guntram Drossel ◽  
Reinhard Mauermann ◽  
Raik Grützner ◽  
Danilo Mattheß
Keyword(s):  
Finite Element ◽  
Carbon Fiber ◽  
Finite Element Model ◽  
Simulation Model ◽  
Process Parameters ◽  
Process Model ◽  
Element Model ◽  
Model Parameters ◽  
Fiber Reinforced ◽  
Carbon Fiber Reinforced

In this study a numerical simulation model was designed for representing the joining process of carbon fiber-reinforced plastics (CFRP) and aluminum alloy with semi-tubular self-piercing rivet. The first step towards this goal is to analyze the piercing process of CFRP numerical and experimental. Thereby the essential process parameters, tool geometries and material characteristics are determined and in finite element model represented. Subsequently the finite element model will be verified and calibrated by experimental studies. The next step is the integration of the calibrated model parameters from the piercing process in the extensive simulation model of self-piercing rivet process. The comparison between the measured and computed values, e.g. process parameters and the geometrical connection characteristics, shows the reached quality of the process model. The presented method provides an experimental reliable characterization of the damage of the composite material and an evaluation of the connection performances, regarding the anisotropic property of CFRP.

Numerical simulation of the fiber trajectories in vortex spinning under different process parameters based on the finite element model

2018 ◽  
Vol 89 (13) ◽  
pp. 2626-2636 ◽  
Author(s):  
Chenchen Han ◽  
Longdi Cheng ◽  
Weidong Gao ◽  
Zhihong Hua ◽  
Wenliang Xue
Keyword(s):  
Numerical Simulation ◽  
Finite Element ◽  
Finite Element Model ◽  
Process Parameters ◽  
Element Model ◽  
The Finite Element Model

Multi-scale crystal plasticity finite element model approach to modeling nickel-based superalloys

2013 ◽  
Vol 61 (17) ◽  
pp. 6549-6561 ◽  
Author(s):  
Shahriyar Keshavarz ◽  
Somnath Ghosh
Keyword(s):  
Finite Element ◽  
Finite Element Model ◽  
Crystal Plasticity ◽  
Element Model ◽  
Crystal Plasticity Finite Element ◽  
Multi Scale ◽  
Model Approach

Research on Design Method of Polygonal Roll Pass for Stretch Reduced Seamless Tubes

2010 ◽  
Vol 654-656 ◽  
pp. 1614-1617 ◽  
Author(s):  
Sheng Zhi Li ◽  
Hai Yan Bao ◽  
Zhi Chao Zhang ◽  
Yang Hua Li ◽  
Gong Ming Long
Keyword(s):  
Wall Thickness ◽  
Design Method ◽  
Element Model ◽  
Rolling Process ◽  
Contact Length ◽  
Transverse Wall ◽  
Roll Pass ◽  
Steel Tubes ◽  
Pass System ◽  
Lateral Curvature

the aid of commercially available software MSC.SuperForm, a 3-D finite element model has been established to simulate the rolling process of steel tubes on the stretch reducing mill (SRM) with group centralized differential drive in certain factories. A special effort was made to analyze the fluctuation of transverse wall thickness uniformity. It was found that the wall thickness of each stand was accumulated in the original pass 50°~60° along the circumferential direction, which caused the formation of the inner hexagon defects and worsen. In view of this, this paper proposes a modified roll pass design method which uses the interactive technology of CAD graph curve and MATLAB equation. By means of decreasing the lateral curvature of roll pass contour curve to enlarge the contact length between the tube and groove, also the rolling process using the new pass system were simulated and analyzed. The results indicate that the design of such polygonal roll pass can be effective in improving the inner hexagon defects.

scholarly journals Numerical and experimental studies on wrinkling control methods of sheet metal part with high curvature and large flange in rubber forming

2019 ◽  
Vol 11 (10) ◽  
pp. 168781401988378
Author(s):  
Lei Chen ◽  
Ying Bai ◽  
Zhengyi Jiang ◽  
Huiqin Chen ◽  
Can Wu ◽  
...  
Keyword(s):  
Sheet Metal ◽  
Failure Modes ◽  
Optimal Parameter ◽  
Experimental Studies ◽  
Element Model ◽  
Resistance Force ◽  
Forming Process ◽  
Complex Deformation ◽  
Metal Forming Process ◽  
Rubber Forming

Wrinkling is one of the main failure modes in sheet metal forming process and may lead to assembly problems of the parts. Control of wrinkling is difficult due to the complex deformation behavior of the sheet metal. A finite element model for side blankholder method to control wrinkling was established and used for the simulation. Trials and simulations were conducted to analyze the parameters of wrinkling characteristics. Results show that with the increase in the angle of the side blankholder, the resistance force of the side blankholder decreases. The blank length on the side blankholder should be small enough. The fillet radius of the side blankholder should be large enough to reduce the deformation. The bottom gap between the die and the side blankholder cannot be too large because the support of the blank will decrease in the forming process. In order to verify the simulation results, three blank lengths (20, 15, and 5 mm) over the side blankholder were used in the experiment. The results of the comparison tests testify the reliability of the simulation. The optimal parameter of the blank length is 5 mm. A new clamp method was designed for wrinkling control to overcome the shortcomings of the side blankholder method. The precision of the part met the requirement using soft rubber and two layers of rubber plates.

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