Low-Temperature Superplasticity in an Al-Mg-Sc Alloy Processed by ECAP

2016 ◽  
Vol 838-839 ◽  
pp. 422-427 ◽  
Author(s):  
Diana Yuzbekova ◽  
Anna Mogucheva ◽  
Rustam Kaibyshev

The ultrafine grained structure of an AA5024 with an average size of ∼0.7 μm was produced by equal-channel angular pressing (ECAP) at 300°C with a total strain of ~12. Superplastic behavior of this alloy was examined in the temperature interval 175 - 300°C at strain rates ranging from 10-4 to 10-1 s-1. The maximum elongation-to-failure of ~1200% with the corresponding strain rate sensitivity coefficient, m, of ∼0.49 was attained at a temperature of 275°C and a strain rate of 5.6×10–3s–1. At 175°C (~0.53Tm, where Tm is the melting point), the elongation-to-failure of ~370% with the m value of ~0.3 was found at ε̇=1.4×10–4 s–1.

2016 ◽  
Vol 838-839 ◽  
pp. 150-156
Author(s):  
Rustam Kaibyshev

The ultrafine grained (UFG) structure with an average size of ∼0.8 μm was produced in an Al-Li-Mg-Sc alloy by equal-channel angular extrusion (ECAE) at 325oC with a total strain of ~16. Superplastic behavior was examined in the temperature range 150-250oC at strain rates ranging from 10-5 to 10-2 s-1. A maximum elongation-to-failure of 440% was recorded at 175oC (~0.5 Tm, where Tm is the melting point) and a strain rate of 2.8×10-5 s-1 with the corresponded strain rate sensitivity coefficient of 0.32. Mechanisms of low-temperature superplasticity (LTSP) and high-strain-rate superplasticity (HTSP) are essentially the same. The difference between superplastic behaviors at low and high temperatures is attributed to applied stress.


2012 ◽  
Vol 735 ◽  
pp. 347-352
Author(s):  
Ilya Nikulin ◽  
Alla Kipelova ◽  
Rustam Kaibyshev

An ultra-fine grained structure with an average size of ~ 1 μm was produced in a commercial Al–5.4%Mg–0.5%Mn–0.1%Zr–0.12%Si–0.014%Fe alloy by hot equal-channel angular pressing (ECAP) followed by isothermal rolling (IR). It was found that in the strain rate interval from 5.6×10-4to 2.8×10-2s-1the alloy exhibits a low-temperature superplasticity with elongation-to-failure exceeding 400% and the strain rate sensitivity coefficient of ~0.3. The highest elongation-to-failure of ~ 620% appeared at a temperature of ~ 275°C and an initial strain rate of ~ 5.6×10-3s-1. The relationship between superplastic properties and microstructural evolution of the examined alloy is discussed.


2016 ◽  
Vol 838-839 ◽  
pp. 338-343 ◽  
Author(s):  
Sergey Malopheyev ◽  
Sergey Mironov ◽  
Igor Vysotskiy ◽  
Rustam Kaibyshev

The commercial Al-5.4Mg-0.2Sc-0.1Zr alloy was subjected to equal-channel angular pressing at 300°C to a true strain ~12 followed by cold rolling to a total thickness reduction of 80%. The ultrafine-grained sheets were joined by friction stir welding (FSW). To evaluate superplastic properties of the weldments, the tensile samples including all of the characteristic FSW microstructural zones were machined perpendicular to the welding direction and pulled up to failure in the temperature range of 400 to 500°C and at strain rates of 2.8×10-4 s-1 to 5.6×10-1 s-1. The friction-stir welded material exhibited excellent superplastic properties. The highest elongation-to-failure of ~1370% was recorded at a temperature of ~450°C and an initial strain rate of 5.6×10-2 s-1, where the strain rate sensitivity coefficient was about 0.64. The relationship between superplastic ductility and microstructure is discussed.


2016 ◽  
Vol 838-839 ◽  
pp. 428-433 ◽  
Author(s):  
Anna Mogucheva ◽  
Diana Yuzbekova ◽  
Rustam Kaibyshev

The superplastic behavior of an 5024 alloy, subjected to equal-channel angular pressing (ECAP) followed by extensive cold rolling (CR), was studied in the temperature range 250-500°C and at strain rates ranging from 10–4 to 10–1 s–1. The maximum elongation-to failure of ~1440% with a corresponding strain rate sensitive coefficient m of ~0.42 was attained at 450°C and a strain rate of ~1.4×10–1 s–1. The relationship between superplastic properties and microstructure of the alloy was discussed.


2018 ◽  
Vol 385 ◽  
pp. 53-58 ◽  
Author(s):  
Asiya Samigullina ◽  
Mariya Murzinova ◽  
Aygul Mukhametgalina ◽  
Alexander P. Zhilyaev ◽  
Ayrat A. Nazarov

Effect of ultrasonic treatment (UST) with an amplitude of oscillating tension-compression stresses 100 MPa on the characteristics of superplastic deformation of Ti-6Al-4V alloy with an ultrafine grained (UFG) structure processed by equal-channel angular pressing (ECAP) is studied. During tensile tests at 600°C with initial strain rates in the interval from 10-4 to 10-3 s-1, ultrasonically irradiated samples exhibit a reduced flow stress, higher values of the strain rate sensitivity coefficient and elongation to failure as compared to the samples tested directly after ECAP. Detailed studies of the microstructure of samples subjected to ECAP only and ECAP followed by UST revealed no considerable differences. It is suggested that the UST affected fine structure of the material bringing them to a state with a higher ability of relaxation of deformation-induced defects.


2006 ◽  
Vol 503-504 ◽  
pp. 31-36 ◽  
Author(s):  
Johannes Mueller ◽  
Karsten Durst ◽  
Dorothea Amberger ◽  
Matthias Göken

The mechanical properties of ultrafine-grained metals processed by equal channel angular pressing is investigated by nanoindentations in comparison with measurements on nanocrystalline nickel with a grain size between 20 and 400 nm produced by pulsed electrodeposition. Besides hardness and Young’s modulus measurements, the nanoindentation method allows also controlled experiments on the strain rate sensitivity, which are discussed in detail in this paper. Nanoindentation measurements can be performed at indentation strain rates between 10-3 s-1 and 0.1 s-1. Nanocrystalline and ultrafine-grained fcc metals as Al and Ni show a significant strain rate sensitivity at room temperature in comparison with conventional grain sized materials. In ultrafine-grained bcc Fe the strain rate sensitivity does not change significantly after severe plastic deformation. Inelastic effects are found during repeated unloading-loading experiments in nanoindentations.


2016 ◽  
Vol 838-839 ◽  
pp. 278-284
Author(s):  
Ivan Zuiko ◽  
Marat Gazizov ◽  
Rustam Kaibyshev

A commercial AA2519 alloy with a chemical composition of Al-5.64Cu-0.33Mn-0.23Mg-0.15Zr (in wt. %) was subjected to two-step thermomechanical processing (TMP) providing the formation of fully recrystallized structure with an average grain size of ~7 mm in 3 mm thin sheets. Superplastic tensile tests were performed in the temperature interval 450-535°C and initial strain rates ranging from ~2.8 x 10-4 to ~6.0 x 10-1 s-1. The highest elongation-to-failure of ~750% appears at a temperature of ~525°C and an initial strain rate of ~1.4 × 10-4 s-1 with the corresponding strain rate sensitivity coefficient of ~0.46.


2016 ◽  
Vol 870 ◽  
pp. 185-190
Author(s):  
F.F. Musin ◽  
B.O. Bolshakov ◽  
E. Domracheva

The superplastic properties and microstructural evolution of a commercial Al-4.4%Cu-0.5%Mg-0.4%Mn-0.5%Ag-0.1%Ti alloy were examined under tension at temperatures ranging from 450 to 520°C and strain rates ranging from 6.9x10-5 to 6.9x10-2s-1. The refined microstructure with an average grain size of about 11m was produced in thin sheets by a commercially viable thermomechanical process. The highest elongation to failure of 540% was attained at a temperature of 500°C and an initial strain rate of 6.9x10-4 s-1 with the corresponding strain rate sensitivity coefficient of 0.55. The microstructural evolution during superplastic deformation of the aluminum alloy has been studied quantitatively. Processing at temperatures above 475°C and strain rate below 1.4x10-3s-1 resulted in fracturing almost without necking with cavitation playing a major role in the failure. In contrast, at low temperatures and/or high strain rates, fracture occurred in a ductile manner by localized necking. The relationship between superplastic ductility and microstructural evolution is analyzed.


2016 ◽  
Vol 838-839 ◽  
pp. 373-378
Author(s):  
Marat Gazizov ◽  
Rustam Kaibyshev

An AA2139 alloy belonging to Al-Cu-Mg-Ag system was subjected to thermomechanical processing (TMP) included solution treatment at 525°C for 1 h, quenching in water, over-aging at 380°C for 3 h followed by equal-channel angular pressing (ECAP) at 250°C to a total strain of ~12 via route BC. This TMP produced a partially recrystallized structure with fine crystallites having an average size of ~0.9 μm and a fraction of high-angle boundaries of ~56%. Tensile test was performed in the temperature interval 300-500°C at initial strain rates ranging from ~1.8×10-4 to ~1.7×10-1 s-1. It was shown that the highest elongation-to-fracture of ~660% appears at a temperature of 400°C and an initial strain rate of 1.4×10-3 corresponding with the coefficient of sensitivity coefficient, m, of 0.34.


2010 ◽  
Vol 667-669 ◽  
pp. 815-820 ◽  
Author(s):  
Sergey Malopheyev ◽  
Alla Kipelova ◽  
Ilya Nikulin ◽  
Rustam Kaibyshev

Superplasticity and microstructural evolution of a commercial Al-5.4%Mg-0.5%Mn-0.1%Zr alloy subjected to severe plastic deformation through equal-channel angular pressing (ECAP) and subsequent rolling was studied in tension at strain rates ranging from 1.4×10-4 to 5.6×10-2 s-1 in the temperature interval 400-550°C. The alloy had an unrecrystallized microstructure with an average crystallite size less than 5 m. The alloy exhibited the yield strength of ~370 MPa, ultimate strength of ~450 MPa and elongation-to-failure of ~15% at ambient temperature. In spite of small crystallite size the alloy shows moderate superplastic properties. The highest elongation-to-failures of ~450% appeared at a temperature of ~500°C and an initial strain rate of ~1.4×10-3 s-1, where the strain rate sensitivity coefficient, m, is of about 0.57. The relationship between superplastic ductilities and microstructure is discussed.


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