Effects of Different Rare Earth Elements on the Degradation and Mechanical Properties of the ECAP Extruded Mg Alloys

Effects of different rare earth elements on the degradation and mechanical properties of the ECAP (equal channel angular pressing) extruded Mg alloys were investigated in this work. Microstructural characterization, thermodynamic calculation, a tensile test, an electrochemical test, an immersion test, a hydrogen evolution test and a cytotoxicity test were carried out. The results showed that yttrium addition was beneficial to the improvement of the alloy’s strength, and the ultimate tensile strength (UTS) and yield strength (YS) values of the ECAPed Mg-2Zn-0.5Y-0.5Zr alloy reached 315 MPa and 295 MPa, respectively. In addition, Nd was beneficial to the corrosion resistance, for which, the corrosion rate of the ECAPed Mg-2Zn-0.5Nd-0.5Zr alloy was observed to be 0.42 ± 0.04 mm/year in Hank’s solution after 14 days of immersion. Gd was moderate in improving both the corrosion resistance and mechanical properties. Moreover, after co-culturing with murine calvarial preosteoblasts (MC3T3-E1) cells, the ECAPed Mg-2Zn-0.5RE (Nd, Gd, Y)-0.5Zr alloys exhibited good cytocompatibility with a grade 1 cytotoxicity. Consequently, the ECAPed Mg-2Zn-0.5Nd-0.5Zr alloy showed the best application prospect in the field of orthopedics.

Hardness and Microstructure Homogeneity of Pure Copper and Iron-Chromium Alloy Processed by Severe Plastic Deformation

Hardness and microstructure homogeneity of pure copper and iron-chromium alloy processed by severe plastic deformation (SPD) were investigated in grain refinement. Equal channel angular pressing (ECAP) is one of the well-known techniques of the SPD technique due to their up-scale ability and other methods. SPD was applied to pure copper and iron-chromium alloy at comparable temperatures up to four passes. The microstructure and microhardness were observed and measured in the transverse plane for each billet. The homogeneity observation was carried out from the sub-surface until in the middle of the billet. The result showed that the deformed structure appeared adequately after the first pass and had a higher hardness level. The first pass showed a higher inhomogeneity factor than the fourth pass due to the homogeneity microstructure. The hardness also showed homogeneous value along the transverse plane, and it was concluded that ECAP could achieve complete homogeneity in grain refinement

Hardness and Texture of Electrolytic Copper Processed by ECAP at Ambient and Warm Temperature

Among several severe plastic deformation (SPD) methods, the Equal Channel Angular Pressing (ECAP) process is one of the most popular. This process's main characteristic is producing materials with ultra-fine or nanometric grains. Due to these microstructural changes, it is possible to improve mechanical properties such as strength and ductility. In this perspective, the aim of the present work was to evaluate the variations of the mechanical hardness property associated with microstructural and textural changes of pure copper as a function of its processing by SPD via ECAP. For this, the material was submitted to four passes through routes A (the sample is repetitively pressed without any rotation between each pass) and Bc (the sample is rotated in the same sense by 90° between each pass) at cold and warm temperatures. Through the obtained result, it was verified that the ambient temperature of the Bc route was the one that promoted greater homogeneity in the microstructure and weakening of the texture after the fourth pass. On the other hand, warm processing of copper by ECAP promoted a softening of the samples and a homogeneous distribution of hardness in both routes.

Thermal Stability and Mechanical Properties of Al-Zn and Al-Bi-Zn Alloys Deformed by ECAP

It is well known that ultrafine grained and nanocrystalline materials show enhanced strength, while they are susceptible to thermally induced grain coarsening. The present work aims to enhance the thermal stability of ultrafine Al grains produced by equal channel angular pressing (ECAP) via dynamically precipitation. Detailed characterization by electron backscatter diffraction (EBSD) and transmission electron microscopy (TEM) has been carried out to reveal the microstructural evolution during both ECAP and post-ECAP annealing. After five passes of ECAP, both Al-8Zn and Al-6Bi-8Zn alloys show an ultrafine grain structure together with dynamic precipitated nanoscale Zn particles along grain boundaries. Upon annealing at 200 °C, ultrafine grains in the Al-8Zn and Al-6Bi-8Zn alloys show a remarkable thermal stability compared to the Al-8Bi alloy, which is mainly due to the presence of nanoscale Zn precipitates along grain boundaries. The present work reveals that nanoscale Zn particles have a positive effect on preserving the ultrafine grains during annealing, which is useful for the design of UFG Al alloys with improved thermal stability.

Strength and Fracture Mechanism of an Ultrafine-Grained Austenitic Steel for Medical Applications

In this paper, we study the corrosion-resistant austenitic steel Fe-0.02C-18Cr-8Ni for medical applications. The microstructure and mechanical properties (tensile mechanical properties, torsional strength, impact toughness, and static and cyclic crack resistance) under different types of loading of the steel are investigated. The results are compared for the two states of the steel: the initial (coarse-grained) state and the ultrafine-grained state produced by severe plastic deformation processing via equal-channel angular pressing. It is demonstrated that the ultrafine-grained steel 0.08C-18Cr-9Ni has essentially better properties and is very promising for the manufacture of medical products for various applications that experience various static and cyclic loads during operation.

Microstructural Evolution, Hardness, and Strengthening Mechanisms in SLM AlSi10Mg Alloy Subjected to Equal-Channel Angular Pressing (ECAP)

The AlSi10Mg alloy is characterized by a high strength-to-weight ratio, good formability, and satisfying corrosion resistance; thus, it is very often used in automotive and aerospace applications. However, the main limitation of using this alloy is its low yield strength and ductility. The equal-channel angular pressing is a processing tool that allows one to obtain ultrafine-grained or nanomaterials, with exceptional mechanical and physical properties. The purpose of the paper was to analyze the influence of the ECAP process on the structure and hardness of the AlSi10Mg alloy, obtained by the selective laser melting process. Four types of samples were examined: as-fabricated, heat-treated, and subjected to one and two ECAP passes. The microstructure analysis was performed using light and electron microscope systems (scanning electron microscope and transmission electron microscope). To evaluate the effect of ECAP on the mechanical properties, hardness measurements were performed. We found that the samples that underwent the ECAP process were characterized by a higher hardness than the heat-treated sample. It was also found that the ECAP processing promoted the formation of structures with semicircular patterns and multiple melt pool boundaries with a mean grain size of 0.24 μm.

Numerical Investigation of Plastic Strain Homogeneity during Equal-Channel Angular Pressing of a Cu-Zr Alloy

A three-dimensional finite element method (3D FEM) simulation was carried out using ABAQUS/Explicit software to simulate multi-pass processing by equal-channel angular pressing (ECAP) of a circular cross-sectional workpiece of a Cu-Zr alloy. The effective plastic strain distribution, the strain homogeneity and the occurrence of a steady-state zone in the workpiece were investigated during ECAP processing for up to eight passes. The simulation results show that a strain inhomogeneity was developed in ECAP after one pass due to the formation of a corner gap in the outer corner of the die. The calculations show that the average effective plastic strain and the degree of homogeneity both increase with the number of ECAP passes. Based on the coefficient of variance, a steady-state zone was identified in the middle section of the ECAP workpiece, and this was numerically evaluated as extending over a length of approximately 40 mm along the longitudinal axis for the Cu-Zr alloy.