Multi3D Manufacturing: 3D Printing of Geometrically-Complex Aerospace Structures with Embedded Electronics
Recent efforts have concentrated on 3D printing for use not only in creating conceptual models but functional end-use products as well and the expiration of many of the additive manufacturing process patents of the 1980s has led to lower cost systems in general. The freedom of 3D printing along with the change in economics is leading to the democratization of manufacturing, where products will soon be fabricated locally and with requirements specified individually by the end user. However, currently 3D printing is limited to single material fabrication and consequently can only create mechanical structures. For additively manufactured end-use products to be relevant, additional features will need to be incorporated into the complex structures in terms of electronic, electromechanical, electromagnetic and thermal composition. Recent research has been reported of embedding electronic components and electrical interconnect into 3D printed structures either by interrupting the process or by inserting the additional content after the structure has been built. However, only until recently with an investment from the presidential initiative on manufacturing � America Makes � has there been a focused research effort on technology that produces multi-functionality with enhanced 3D printing, where additional manufacturing technologies are leveraged. This presentation will describe the development and status of the Multi3D Manufacturing System underway at the University of Texas at El Paso.