Homogenization Method: A Way to Improve Finite Element Analysis on Brazed Heat Exchangers

2004 ◽  
Author(s):  
Olivier Planel ◽  
Sébastien Brisson
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Heat Exchangers ◽  
Homogenization Method ◽  
Element Analysis

Finite Element Analysis for the Stiffness and the Buckling of Corrugated Tubes in Heat Exchanger

2012 ◽  
Vol 468-471 ◽  
pp. 1675-1680 ◽  
Author(s):  
Xiao Jing Wang ◽  
Zhi Min Wang ◽  
Nian Wang
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stability Analysis ◽  
Heat Exchanger ◽  
Heat Exchangers ◽  
External Pressure ◽  
Element Analysis ◽  
Value Analysis ◽  
Compressive Pressure ◽  
The Stability

Corrugated tubes in a heat exchanger are analyzed by using the FEA methods. And the formula how to compute single wave’s rigidity is obtained. Besides, methods of analyzing the stability of corrugated tubes under internal compressive pressure and external pressure are proposed which include characteristic value analysis and non-linear stability analysis, thus providing theory basis for the stability research of heat exchangers.

Numerical Design of Tubesheet Structure Based on Finite Element Analysis

2010 ◽  
Author(s):  
Xiaodong Yu ◽  
Caifu Qian ◽  
Hongjie Yu
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Heat Exchangers ◽  
Element Analysis ◽  
Pressure Load ◽  
Welding Method ◽  
Numerical Design ◽  
Strength And Stiffness ◽  
Analysis Models

In this paper, finite element analysis models were established to simulate a tubesheet connected with tubes by expanding or welding method. Stresses and deformations in the tubesheet produced by pressure load were calculated with emphasis on the effect of the tubes support. Results showed that the deflections and stresses at the un-perforated zone are greatly affected by the radius of the perforated circle for a partly perforated tubesheet, but they are not sensitive to the radius of the tubesheet when it is fully supported by tubes. If applying numerical design for heat exchangers based on finite element analysis, the tubesheet thickness could be significantly reduced. Compared with the welding connection, expanding connection of the tubes and tubesheet is more helpful to raise the strength and stiffness of the perforated tubesheet.

Avoid Exchanger Replacement Using Advanced Analysis and Fit for Service Approach

2021 ◽  
Author(s):  
Ibrahim M. Al Awadhi ◽  
Ashok M. Sharma ◽  
Sohail Akhter
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Service Life ◽  
Heat Exchangers ◽  
Structural Integrity ◽  
Design Code ◽  
Element Analysis ◽  
Fit For Purpose ◽  
Design Pressure

Abstract Objective/Scope (25 - 75 word) Shell & Tube Heat exchangers are critical for incessant operation of processing plant. These exchangers may face integrity threats due to reduction in shell thicknesses at Nozzle to Shell Junction below design code requirements. This paper presents the Cost Effective fit for purpose approach utilizing advance Finite Element analysis to explore and recommend the solutions for existing numerous exchangers that are to be safely used even after reported low thickness on account of manufacturing imperfection. Methods, Procedures, Process (75 - 100 word) Reduction in Shell thickness below design value can affect its ability to sustain design pressure & vacuum including nozzle integrity for associated piping loads and service life reduction for exclusion of corrosion allowance. As short-term Mitigation methodology, weld overlay was adopted to restore the areas with lower thickness. For long term solution, fit for purpose review approach was adopted for continued usage of exchangers which involves nozzle load analysis using WRC & FEA based on PAUT thickness data and utilizing actual piping loads, derating of design pressure, comparison of thickness data to establish corrosion rate and service life of exchanger. Results, Observations & Conclusions (100 - 200 words) Thorough Integrity review based on design Code (ASME BPVC Section VIII) and WRC analysis have confirmed that majority of the exchangers have thickness higher than that required to sustain design pressure, vacuum conditions when considered with piping loads acting on nozzles. Thickness data comparison between three (03) year old manual UT and latest Phase array UT confirmed that majority of the exchangers are in clean non-corrosive service thus allowance for corrosion is not required. Where in the nature of exchanger service require corrosion allowance, it is considered in analysis and usage of stiffeners at nozzle to shell intersection and/or on full circumference of shell is recommended to prevent overstress due to piping loads / buckling distortion due to vacuum conditions respectively, based on detailed Finite element analysis (FEA). In order to establish more reliable long-term corrosion rate, next inspection after four (04) years is recommended and impact on integrity can be further evaluated based on the latest data. Change in exchanger nameplate is recommended to consider for design pressure as MAWP and accordingly adjust hydro test pressure followed by R-stamp requirements for rerating and repair. Shell side hydro test is restricted until recommendations are implemented Novel/Additive Information (25 - 75 words) Although conventional approach of replacing complete Shells to meet code requirement would have ensured process safety, performance and structural integrity. However, alternative fit for purpose approach utilizing advanced FEA has not only ensured all these but also led to potential cost saving of multimillion US$. Associated risks of thickness reduction due to corrosion may still be observed, however analysis confirmed structural integrity and safety of heat exchangers with low thicknesses. Accordingly, potential risk is mitigated.

A Practical Analysis Framework for Assessment of Printed Circuit Heat Exchangers in High Temperature Nuclear Service

2021 ◽  
Author(s):  
Avinash Shaw ◽  
Heramb Mahajan ◽  
Tasnim Hassan
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
High Temperature ◽  
Heat Exchangers ◽  
Plastic Material ◽  
Material Model ◽  
Analysis Framework ◽  
Element Analysis ◽  
Printed Circuit ◽  
Analysis Technique

Abstract Printed Circuit Heat Exchangers (PCHEs) have high thermal efficiency because of the numerous minuscule channels. These minuscule channels result in a high thermal exchange area per unit volume, making PCHE a top contender for an intermediate heat exchanger in high-temperature reactors. Thousands of minuscule channels make finite element analysis of the PCHE computationally infeasible. A two-dimensional analysis is usually performed for the PCHE core, which cannot simulate the local channel level responses reasonably because of the absence of global constraint influence. At present, there is no analysis technique available in the ASME Code or literature that is computationally efficient and suitable for engineers to estimate PCHE local responses. A novel but practical two-step analysis framework is proposed for performing PCHE analysis. In the first step, the channeled core is replaced by orthotropic solids with similar stiffness to simulate the global thermomechanical elastic responses of the PCHE. In the second step, local submodel analysis with detailed channel geometry and loading is performed using the elastic-perfectly plastic material model. The proposed two-step analysis technique provides a unique capability to estimate the channel corner responses to be used for PCHE performance assessment. This study first developed a methodology for calculating the elastic orthotropic properties of the PCHE core. Next, the two-step analysis is performed for a realistic size PCHE core, and different issues observed in the results are scrutinized and resolved. Finally, a practical finite element analysis framework for PCHEs in high-temperature nuclear service is recommended.

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