CFD Modeling of the Multiphase Flow and Heat Transfer for Piston Gallery Cooling System

Author(s):  
Yong Yi ◽  
Madhusudhana Reddy ◽  
Mark Jarrett ◽  
Pin Shyu ◽  
Cletus Kinsey ◽  
...  
Author(s):  
Abdul A. Jaafar ◽  
Fariborz Motallebi ◽  
Michael Wilson ◽  
J. Michael Owen

In this paper, new experimental results are presented for the flow in a co-rotating disc system with a rotating inner cylinder and a stationary stepped outer casing. The configuration is based on a turbine disc-cooling system used in a gas turbine engine. One of the rotating discs can be heated, and cooling air is introduced through discrete holes angled inward at the periphery of this disc. The cooling air leaves the system through axial clearances between the discs and the outer casing. Some features of computed flows, and both measured and computed heat transfer, were reported previously for this system. New velocity measurements, obtained using Laser Doppler Anemometry, are compared with results from axisymmetric, steady, turbulent flow computations obtained using a low-Reynolds-number k-ε turbulence model. The measurements and computations show that the tangential component of velocity is invariant with axial location in much of the cavity, and the data suggest that Rankine (combined free and forced) vortex flow occurs. The computations fail to reproduce this behaviour, and there are differences between measured and computed details of secondary flow recirculations. Possible reasons for these discrepancies, and their importance for the prediction of associated heat transfer, are discussed.


2019 ◽  
Vol 29 (3) ◽  
pp. 1178-1207 ◽  
Author(s):  
Mohammad Fazli ◽  
Mehrdad Raisee

PurposeThis paper aims to predict turbulent flow and heat transfer through different channels with periodic dimple/protrusion walls. More specifically, the performance of various low-Rek-ε turbulence models in prediction of local heat transfer coefficient is evaluated.Design/methodology/approachThree low-Re numberk-εturbulence models (the zonalk-ε, the lineark-εand the nonlineark-ε) are used. Computations are performed for three geometries, namely, a channel with a single dimpled wall, a channel with double dimpled walls and a channel with a single dimple/protrusion wall. The predictions are obtained using an in house finite volume code.FindingsThe numerical predictions indicate that the nonlineark-εmodel predicts a larger recirculation bubble inside the dimple with stronger impingement and upwash flow than the zonal and lineark-εmodels. The heat transfer results show that the zonalk-εmodel returns weak thermal predictions in all test cases in comparison to other turbulence models. Use of the lineark-εmodel leads to improvement in heat transfer predictions inside the dimples and their back rim. However, the most accurate thermal predictions are obtained via the nonlineark-εmodel. As expected, the replacement of the algebraic length-scale correction term with the differential version improves the heat transfer predictions of both linear and nonlineark-εmodels.Originality/valueThe most reliable turbulence model of the current study (i.e. nonlineark-εmodel) may be used for design and optimization of various thermal systems using dimples for heat transfer enhancement (e.g. heat exchangers and internal cooling system of gas turbine blades).


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