scholarly journals Application of entropy measurement technique in grey based Taguchi method for optimization of MIG welding process parameters

1970 ◽  
Vol 8 (3) ◽  
pp. 13-26
Author(s):  
Rani Jatav ◽  
Vedansh Chaturvedi

We seldom realized that without this form of metal work, many structures would cease to be in existence. A skilled journeymen welder joins metal in such a way that it is not able to be parted unless it is cut. Welding is an absolutely essential technique used in various industries like automotive industry, construction industry as well as in the aviation industry. Hence welding process parameters are required to be optimized for their responses or welding characteristics. This study incorporates entropy measurement technique based on grey Taguchi method to analyze multiple quality characteristic optimization of metal inert gas welding of low carbon steel plates. For this study, four control variables are selected current, voltage, gas flow rate and wire feed rate and analysing their effect on the four quality characteristics ultimate tensile strength, elongation %, bending strength and hardness of the weldments have been investigated in this paper. In order to optimize the multiple quality characteristic of the MIG welding, grey relational analysis coupled with entropy measurement method has been employed. Using entropy measurement method, value of weight corresponding to each quality characteristic has been assigned, so that the importance can be properly determined. Using the theory of grey relational analysis, these have been accumulated to calculate the overall grey relational grade. Signal to Noise ratio (S/N ratio) is applied to find the optimal parameter setting. To determine the contribution of MIG welding process parameters, Analysis of variance (ANOVA) on grey relational grade has been calculated. The confirmatory test also has been done for verifying the results. A foresaid methodology has been found fruitful in the cases where simultaneous optimization of huge number of responses is required.Keywords: Metal Inert Gas (MIG) Welding, Grey-Taguchi Method, Entropy Measurement Technique, Analysis of variance (ANOVA), S-N ratio.

2010 ◽  
Vol 443 ◽  
pp. 63-68 ◽  
Author(s):  
Khairur Rijal Jamaludin ◽  
Norhamidi Muhamad ◽  
Mohd Nizam Ab. Rahman ◽  
Sufizar Ahmad ◽  
Mohd Halim Irwan Ibrahim ◽  
...  

The Grey-Taguchi method was adopted in this study to optimize the injection molding parameters for the MIM green compacts with multiple quality performance. A Grey relational grade obtained from the Grey relational analysis is used as the quality performance in the Taguchi method. Then, the optimum injection molding parameters are determined using the parameter design proposed by the Taguchi method. The result concluded that the mold temperature (D) is very significant, by the fact that the ANOVA shows its contribution to excellent surface appearance as well as strong and dense green compacts is 38.82%.


2011 ◽  
Vol 110-116 ◽  
pp. 1691-1695
Author(s):  
Gopalsamy Gopalaramasubramaniyan ◽  
Ke Zhu

This paper presents an attempt to develop an approach to predict the optimal process parameters for the Hole punching process on sheet metal. The Taguchi method is used to define the experimental procedure by its orthogonal array. The multiple responses of the Hole punching process, hole diameter and hole offset are optimised by the Grey Relational Analysis procedure. The statistical analysis of variance reveals the significant parameters which affect the process by analyzing the input parameters with the grey relational grade. The Non linear model obtained by this analysis is further processed by a Meta heuristic algorithm to obtain the optimality.


2012 ◽  
Vol 7 (2) ◽  
pp. 155892501200700 ◽  
Author(s):  
Hossein Hasani ◽  
Somayeh Akhavan Tabatabaei ◽  
Ghafour Amiri

This article focuses on an approach based on the Taguchi method with grey relational analysis for optimizing the process parameters for open-end spun yarns with multiple performance characteristics. A grey relational grade obtained from the grey relational analysis is used to optimize the process parameters. Optimal process parameters can then be determined by the Taguchi method using the grey relational grade as the performance index. CVm%, hair number per meter, and tenacity of yarn were selected as quality characteristics. Using these characteristics, the process parameters, including rotor speed, rotor diameter, opener speed, yarn linear density and navel type are optimized. The raw materials used in this investigation were cotton fibers (35%) and cotton waste (65%) collected from ginning machines. The Experimental results show parameter rotor speed has the most significant effect on the multiple performance characteristics.


2012 ◽  
Vol 217-219 ◽  
pp. 2183-2186
Author(s):  
Chao Wei Tang ◽  
Li Chang Chuang ◽  
Hong Tsu Young ◽  
Mike Yang ◽  
Hsueh Chuan Liao

The robust design of chemical etching parameters is dealing with the optimization of the through-silicon via (TSV) roundness error and TSV lateral etching depth in the etching of silicon for laser drilled TSVs. The considered wet chemical etching parameters comprise the HNO3 molarity, HF molarity, and etching time. Grey-Taguchi method is combining the orthogonal array design of experiments with Grey relational analysis (GRA), which enables the determination of the optimal combination of wet chemical etching parameters for multiple process responses. The concept of Grey relational analysis is to find a Grey relational grade, which can be used for the optimization conversion from a multiple objective case to a single objective case. Also, GRG is used to investigate the parameter effects to the overall quality targets.


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