Effect of the reaction of ammonia gas on the swelling of metallic iron and its oxides during nitriding processes

In order to study the relationship and effect of nitrogen gas in the reducing gases used in the reducibility tests of iron oxides, under isothermal conditions, a test scheme was executed using ammonia gas, such that its decomposition of the gas in the reactor produced a mixture of H2 and N2 gases. Furthermore, the addition of 6% NH3 in a 28% H2 and 68% N2 gas stream was planned to obtain a gas composition of 70% N2 and 30% H2. This would allow comparing the reducibility curves between both conditions, assuming that the possible difference between both conditions to compare the volume changes of the reduced samples. The difference to be studied will be based on the estimation and comparison of the rate of formation of metallic iron in the stages of reduction of Hematite / Magnetite / Wustite (FeO), as well as the effects of nitrogen absorbed by the fresh metallic iron produced, or present. in iron catalysts to produce ammonia, from the reducing gas mixture, on the volume change of the samples. Likewise, the catastrophic volume changes caused by nitrogen are compared by comparing sources of this gas in solid carbonaceous reducers. Keywords: Gaseous Reduction, Direct Reduced Iron, isothermal tests. References [1]O. Dam G. “The Influence of Nitrogen on the Swelling Mechanism of Iron Oxides During Reduction”. Univ. of London. PhD Thesis 1983. [2]J. Bogde. “Thermoelectric Power Measurements in Wustite. Univ. of Michigan”. 1976. [3]O. Dam G. y J. Jeffes. “Model for the Assessment of Chemical Composition of reduced iron ores from single measurements. Ironmaking and Steelmaking”. Vol. 14, N`5. 1987. [4]M. Yang. “Nitriding-Fundamentals, modelling and process optimization”. Tesis PhD. Worcester Polytech Institute. 2012. [5]EL Kasabgy. T and W-K. LU. “The Influence of Calcia and Magnesia in Wustite on the Kinetics of Metallization and Iron Whisker Formation”. Metallurgical 1980 American Society for Metals and the Metallurgical Society of AIME Volume 11b, pp. 410-414. 1980. [6]“Srikar Potnuru Studies nn the Physical Properties and Reduction Swelling Behavior of Fired Haematite Iton ore Pellets”. MSc Thesis. Department of Metallurgical and Materials Engineering National Institute Of Technology, Rourkela May 2012. [7]R. Agarwal, S. Hembram. “To Study the Reduction and Swelling Behavior Iron Ore Pellets”. BSc. Department of Metallurgical and Materials Engineering National Institute Of Technology, Rourkela May 2013. [8]C. Seaton., J. Foster. and J. Velasco. “Structural Changes Occurring during Reduction of Hematite and Magnetite Pellets Containing Coal Char”. Transactions ISIJ, Vol. 23, 1983, pp. [10]C. Bozco. “Interaction of Nitrogen with Iron Surfaces”. Journal of Catalysis 49. pp16-41. 1977. [11]L. Darken y R. Gurry. “Physical Chemistry of Metals”. Mc Graw hIll . 1953. [12]H. Weirdt and Z. Zwell, Trans. AIME. 229. 142. 1969. [13]J. Schulten. Trans. Soc. Faraday. 53, 1363, 1957. [14]E. Barret y C. Wood. Bureau of Mines R-I 3229. 1934

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Efecto de la descomposición de gas de amoniaco (NH3) sobre el hinchamiento de óxidos de hierro durante reducción

Athenea ◽

10.47460/athenea.v1i2.6 ◽

2020 ◽

Vol 1 (2) ◽

pp. 5-11

Author(s):

Oscar Dam

Keyword(s):

Structural Changes ◽

Metallurgical Society ◽

Swelling Behavior ◽

Ore Pellets ◽

Materials Engineering ◽

Swelling Mechanism ◽

Magnetite Pellets ◽

Reduction Swelling ◽

Institute Of Technology ◽

American Society

Con el objeto de estudiar la relación y efecto del gas nitrógeno en los gases reductores utilizados en los ensayos de reducibilidad de óxidos de hierro, en condiciones isotérmicas, se ejecutó un esquema de ensayos utilizando gas amoniaco, tal que la descomposición del gas en el reactor produjera un gas de H2 y N2. Además, se planifico la adición de 6% de NH3 en una corriente de gas 28% H2 y 68% N2 para obtener una composición de gas de 70% N2 y 30% H2. Esto permitiría la reinterpretación de los datos de laboratorio para comparar las curvas d reducibilidad entre ambas condiciones, asumiendo que la posible diferencia entre ambas condiciones a comparar los cambios de volumen de las muestras reducidas. La diferencia a estudiar se basará en la estimación y comparación de la velocidad de formación de hierro metálico en las etapas de reducción de hematita/magnetita/wustita (FeO), así como los efectos del nitrógeno absorbido por el hierro metálico fresco producido, partir de la mezcla de gas reductor, sobre el cambio de volumen de las muestras. Así mismo se comparan empíricamente los cambios catastróficos de volumen causados por el nitrógeno comparando fuentes de este gas en reductores carbonosos sólidos. Palabras clave: reducción gaseosa, hierro de reducción directa (HRD), catálisis, catalizador de hierro, amoniaco, hinchamiento, absorción, nitruración. ensayos isotérmicos, nitrógeno en carbón. Referencias [1]O.G. Dam . The Influence of Nitrogen on the Swelling Mechanism of Iron Oxides During Reduction. Univ. of London. PhD Thesis 1983. [2]J.D Bogde.- Thermoelectric Power Measurements in Wustite. Univ. of Michigan. 1976. [3]O.G. Dam y J. Jeffes. Model for the Assessment of Chemical Composition of reduced iron ores from single measurements. Ironmaking and Steelmaking. 1987. Vol. 14, N`5. [4]M. Yang. Nitriding-Fundamentals, modelling and process optimization. Tesis PhD. Worcester PolytechInstitute. 2012. [5]T. EL Kasabgy y W-K. LU. (1980). The Influence of Calcia and Magnesia in Wustite on the Kinetics of Metallization and Iron Whisker Formation. Metallurgical 1980 American Society for Metals and the Metallurgical Society of AIME Volume 11b, September 1980, pp. 410-414. [6]Srikar Potnuru Studies nn the Physical Properties and Reduction Swelling Behavior of Fired Haematite Iton ore Pellets. MSc Thesis. Department of Metallurgical and Materials Engineering National Institute Of Technology, Rourkela May 2012. [7]R.S Agarwal y S.S. Hembram. To Study the Reduction and Swelling Behavior Iron Ore Pellets. BSc. Department of Metallurgical and Materials Engineering National Institute Of Technology, Rourkela May 2013. [8]C.E. Seaton y J.S. Foster. and Velasco. Structural Changes Occurring during Reduction of Hematite and Magnetite Pellets Containing Coal Char. Transactions ISIJ, Vol. 23, 1983, pp. [10]C. Bozco. et.al. Interaction of Nitrogen with Iron Surfaces. Journal of Catalysis 49. 1977. [11]L.S. Darken y R.W. Gurry, Physical Chemistry of Metals. Mc Graw hIll . 1953. [12]H. A. Weirdt, y Z .Zwell. Trans. AIME. 229. 142. 1969. [13]J.J.S.Schulten. et al. Trans. Soc. Faraday. 53, 1363, 1957. [14]E.G.Barret y C.F. Wood. Bureau of Mines R-I 3229. 1934.

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Model for the approximate assessment of nitrogen content in swollen reduced iron ore from single measurements

Athenea ◽

10.47460/athenea.v2i3.16 ◽

2021 ◽

Vol 2 (3) ◽

pp. 47-53

Author(s):

Oscar Dam G.

Keyword(s):

Metallic Iron ◽

Iron Ore ◽

Extractive Metallurgy ◽

Reduction Process ◽

Iron Formation ◽

Iron Oxide Particles ◽

Accurate Analysis ◽

Iron Ore Pellets ◽

Ore Pellets ◽

Institute Of Technology

A method of calculation has been derived to assess the nitrogen estimated content in iron reduced samples. The method is based on the review of observations and laboratory measurements of relationships between the rate of reduction and the corresponding metallic iron formation during the reduction process. The metallic iron formation has been calculated from relationships that apply to a wide variety of types of ores undergoing reduction under a nitrogen-containing gas mixture in proportions above 50% by volume. The empirical correlations found between the rates of metallization, the sample swelling index, and the equilibrium nitrogen solubility in iron can be used for determined the approximate final content of nitrogen in the reduced samples from the estimated and measured final volume of the reduced specimens. It is necessary to have an accurate analysis of the starting sample as well as the reducibility information. Keywords: Iron ore, nitriding, catastrophic swelling, rate of metallization, reduction degree. [1]M. Kumar, B. Himanshu & S. Kumar. “Reduction and Swelling of Fired Hematite Iron Ore Pellets by Non−coking Coal Fines for Application in Sponge Ironmaking”. Mineral Processing and Extractive Metallurgy Review- MINER PROCESS EXTR METALL REV. 34. 10.1080/08827508.2012.656776. 2012. [2]I. Mikko, M. Olli, A. Tuomas, V. Ville-Valtteri, K. Jari, P. Timo & F. Timo. “Dynamic and Isothermal Reduction Swelling Behaviour of Olivine and Acid Iron Ore Pellets under Simulated Blast Furnace Shaft Conditions”. ISIJ International. 52. 1257-1265. 10.2355/isijinternational.52.1257. 2012. [3]M. Kumar. “Study of reduction kinectics of iron ore pellets by noncoking coal”. Thesis of Master. National Institute of technology, Rourkela. 2009. [4]O. Dam. “The Influence of Nitrogen on the Swelling Mechanism of Iron Oxides During Reduction”. PhD Thesis .Univ. of London. 1983. [5]O. Dam and J. Jeffes. “Model for the Assessment of Chemical Composition of reduced iron ores from single measurements”. Ironmaking and Steelmaking Journal. Vol. 14, N`5. 1987. [6]O. Dam. “Efecto de la descomposición de gas de amoniaco (NH3) sobre el hinchamiento de óxidos de hierro durante reducción”. UCT Journal. Vol 100, 24. May 2020. [7]R. Agarwal and S. Hembram. “To Study the Reduction and Swelling Behavior Iron Ore Pellets”. BSc. Department of Metallurgical and Materials Engineering National Institute Of Technology, Rourkela. May 2013 [8]Z. Chen , C. Zeilstra , J. Van der Stel , J. Sietsma & Y. Yang. “Review and data evaluation for high-temperature reduction of iron oxide particles in suspension”. Ironmaking & Steelmaking. Vol. 47. N°7. pp. 741-747. 2019.

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Microstructure, Stiffness and Corrosion of Bare and Phosphated Specimens Made by Sintering of Structured Iron-Iron Oxide Spheres

Defect and Diffusion Forum ◽

10.4028/www.scientific.net/ddf.405.411 ◽

2020 ◽

Vol 405 ◽

pp. 411-416

Author(s):

Miriam Kupková ◽

Martin Kupka ◽

Renáta Oriňáková ◽

Radka Gorejová

Keyword(s):

Iron Oxide ◽

Iron Oxides ◽

Metallic Iron ◽

Galvanic Corrosion ◽

Iron Phosphate ◽

Reduction Reaction ◽

Diffusion Control ◽

Iron Oxide Particles ◽

Flow Through ◽

Iron Iron

Granulated iron oxide particles were incompletely reduced to structured particles comprised metallic iron and residual iron oxides. Structured particles were pressed into prismatic compacts and sintered. Some of sintered specimens were subsequently phosphatized and calcined. Specimens with an iron phosphate coating were found stiffer than specimens without coating. In Hanks' solution, a galvanic corrosion was induced by more noble iron oxides coupled to a less noble metallic iron. This could explain higher corrosion potentials and higher rates of iron dissolution in comparison with a pure iron. The coating of specimens with iron phosphates shifted corrosion potentials towards more negative values and slowed down the dissolution of iron. This was most likely caused by a reduction in oxygen flow through the coating to iron-oxide cathodes, which has enhanced the influence of diffusion control on the kinetics of reduction reaction.

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