scholarly journals Discrete element method investigation of the milling characteristic in a rice mill

2022 ◽  
Vol 13 (1) ◽  
pp. 15-22
Author(s):  
Yan Zhang ◽  
Quan Han ◽  
Chunlin Xun ◽  
Gongtan Zhang

Abstract. A milling chamber consisting of a rice sieve and a rotating roller plays critical roles in modulating the milling performance of rice grains. However, the mechanism of how the geometries of the rice sieve and rotating roller affect the particle collisions and the interaction time remains not fully understood. Our experimental results show that the milling degree and rate of broken rice of the octagonal rice sieve are largest among the hexagonal sieve, octagonal sieve, and circular sieve. Through the discrete element method, we illustrate that the peak milling degree at the octagonal sieve is attributed to the competition between the decreasing force and increasing milling time with the increase in edges. In addition, the geometries of the convex ribs of the rotating roller are investigated to optimize the structure of the milling chamber. In the left-hand spiral or right-hand spiral of the convex ribs, the rice particles are accumulated in the inlet or outlet regions, respectively, which leads to an uneven milling degree in the axial direction. The uniformity of a milling process can be promoted by increasing the number of convex ribs, which will reduce the milling degree on the other hand.

2014 ◽  
Vol 577 ◽  
pp. 108-111 ◽  
Author(s):  
Ying Qiu ◽  
Mei Lin Gu ◽  
Feng Guang Zhang ◽  
Zhi Wei

The discrete element method (DEM) is applied to glass micromachining in this study. By three standard tests the discrete element model is established to match the main mechanical properties of glass. Then, indentating, cutting, micro milling process are simulated. Results show that the vertical damage depth is prevented from reaching the final machined surface in cutting process. Tool rake angle is the most remarkable factor influencing on the chip deformation and cutting force. The final machined surface is determined by the minimum cutting thickness per edge. Different cutting thickness, cutter shape and spindle speed largely effect on the mechanism of glass.


2016 ◽  
Vol 302 ◽  
pp. 350-356 ◽  
Author(s):  
Abhay Patwa ◽  
R.P. Kingsly Ambrose ◽  
Mark.E. Casada

2004 ◽  
Vol 19 (2) ◽  
pp. 623-627 ◽  
Author(s):  
Kenji Yamane

In the pharmaceutical industries, mixing is a critical process. Pharmaceutical products consist of various components, including active ingredient and excipient. After mixing, we should get a homogeneous mixture to ensure the quality of the final products, such as tablets or capsules. For that reason, segregation is an unwanted phenomena in the mixing process. In this study, discrete-element method (DEM) was applied to investigate the mechanism of segregation in a rotating cylinder; basic equipment for powder mixing. In addition, segregation of particles in a rotating cylinder is a very interesting phenomenon and has captured the curiosity of not only industrial engineers, but also physicists. DEM can simulate segregation in a rotating cylinder three-dimensionally. In particular, radial segregation, which was quickly observed, was quantified by computing the granular temperature of the system. Furthermore, particle migration in axial direction, which may be the source of axial segregation, was also shown by the DEM simulation.


TAPPI Journal ◽  
2019 ◽  
Vol 18 (2) ◽  
pp. 101-108
Author(s):  
Daniel Varney ◽  
Douglas Bousfield

Cracking at the fold is a serious issue for many grades of coated paper and coated board. Some recent work has suggested methods to minimize this problem by using two or more coating layers of different properties. A discrete element method (DEM) has been used to model deformation events for single layer coating systems such as in-plain and out-of-plain tension, three-point bending, and a novel moving force picking simulation, but nothing has been reported related to multiple coating layers. In this paper, a DEM model has been expanded to predict the three-point bending response of a two-layer system. The main factors evaluated include the use of different binder systems in each layer and the ratio of the bottom and top layer weights. As in the past, the properties of the binder and the binder concentration are input parameters. The model can predict crack formation that is a function of these two sets of factors. In addition, the model can predict the flexural modulus, the maximum flexural stress, and the strain-at-failure. The predictions are qualitatively compared with experimental results reported in the literature.


2021 ◽  
Vol 910 ◽  
Author(s):  
Yiyang Jiang ◽  
Yu Guo ◽  
Zhaosheng Yu ◽  
Xia Hua ◽  
Jianzhong Lin ◽  
...  

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