Investigation of Unsteady Pressure Pulsation and Internal Flow in a Centrifugal Pump under Low Flow Rate

2019 ◽  
Vol 12 (3) ◽  
pp. 189-199 ◽  
Author(s):  
Qifeng Gao ◽  
Jun Ye ◽  
Bingfeng Wang ◽  
Jin Zhao
2000 ◽  
Vol 005.2 (0) ◽  
pp. 75-76
Author(s):  
Yasushi TATEBAYASHI ◽  
Kazuhiro TANAKA ◽  
Masamichi IINO

2016 ◽  
Vol 8 (12) ◽  
pp. 168781401668215 ◽  
Author(s):  
Yi Li ◽  
Xiaojun Li ◽  
Zuchao Zhu ◽  
Fengqin Li

Due to the characteristics of unsteady flow in the centrifugal pump at low flow rate is not revealed well, a simulation of the internal flow at different flow rates is carried out with renormalization group k–ε turbulence model and multiple reference frame. For analyzing the influence of flow rate, ratios of flow rate ( Q/ Qd) are set to 0.1, 0.3, 0.6, and 1.0 at this study. The hydraulic performance of the centrifugal pump obtained by numerical calculation has matched well with the corresponding experimental result. From the characteristics of the internal flow captured by the numerical simulation, it can be seen that backflow occurs in the inlet of impeller at low flow rate, which prevents fluid discharging into impeller passages and leads to vortical structures in suction region. With further decrease in flow rate, the strength of backflow has been intensified, and the number of vortex has significantly increased. A visualization experiment of the backflow evolution in suction pipe is carried out to validate the unsteady simulated results. Results show that the prerotation is an important factor for the deterioration of centrifugal pump performance.


2021 ◽  
Vol 104 (2) ◽  
pp. 003685042199886
Author(s):  
Wenzhe Kang ◽  
Lingjiu Zhou ◽  
Dianhai Liu ◽  
Zhengwei Wang

Previous researches has shown that inlet backflow may occur in a centrifugal pump when running at low-flow-rate conditions and have nonnegligible effects on cavitation behaviors (e.g. mass flow gain factor) and cavitation stability (e.g. cavitation surge). To analyze the influences of backflow in impeller inlet, comparative studies of cavitating flows are carried out for two typical centrifugal pumps. A series of computational fluid dynamics (CFD) simulations were carried out for the cavitating flows in two pumps, based on the RANS (Reynolds-Averaged Naiver-Stokes) solver with the turbulence model of k- ω shear stress transport and homogeneous multiphase model. The cavity volume in Pump A (with less reversed flow in impeller inlet) decreases with the decreasing of flow rate, while the cavity volume in Pump B (with obvious inlet backflow) reach the minimum values at δ = 0.1285 and then increase as the flow rate decreases. For Pump A, the mass flow gain factors are negative and the absolute values increase with the decrease of cavitation number for all calculation conditions. For Pump B, the mass flow gain factors are negative for most conditions but positive for some conditions with low flow rate coefficients and low cavitation numbers, reaching the minimum value at condition of σ = 0.151 for most cases. The development of backflow in impeller inlet is found to be the essential reason for the great differences. For Pump B, the strong shearing between backflow and main flow lead to the cavitation in inlet tube. The cavity volume in the impeller decreases while that in the inlet tube increases with the decreasing of flow rate, which make the total cavity volume reaches the minimum value at δ = 0.1285 and then the mass flow gain factor become positive. Through the transient calculations for cavitating flows in two pumps, low-frequency fluctuations of pressure and flow rate are found in Pump B at some off-designed conditions (e.g. δ = 0.107, σ = 0.195). The relations among inlet pressure, inlet flow rate, cavity volume, and backflow are analyzed in detail to understand the periodic evolution of low-frequency fluctuations. Backflow is found to be the main reason which cause the positive value of mass flow gain factor at low-flow-rate conditions. Through the transient simulations of cavitating flow, backflow is considered as an important aspect closely related to the hydraulic stability of cavitating pumping system.


Author(s):  
Ning Zhang ◽  
Bo Gao ◽  
Chao Li ◽  
Dan Ni ◽  
Guoping Li

Effects of the staggered blades on unsteady pressure pulsations of a centrifugal pump with a specific speed ns=147 are investigated by the numerical simulation method. The obtained results are compared with the original blades. To clarify the resulting effects, eight monitoring points are used to extract pressure signals at three typical working conditions, and component at the blade passing frequency fBPF is emphasized. Results show that the pump efficiency and head will be reduced by the staggered blades, and at the nominal flow rate, the reduction is about 1.5% from comparison with the original blades. For all the eight points, the staggered blades contribute to the reduction of pressure amplitudes at fBPF when the pump works at three flow rates. The averaged reduction is 15.5% at the nominal flow rate. However, the negative effect on the second harmonic of fBPF will be caused by the staggered blades, and the corresponding pressure amplitude will increase at 2fBPF. It means that the pressure pulsation energy will be redistributed among the discrete components in pressure spectrum by the staggered blades. From the TKE distribution, it is found that the TKE values on the blade pressure side will be significantly affected by the staggered blades.


2014 ◽  
Vol 2014 ◽  
pp. 1-9 ◽  
Author(s):  
Ran Tao ◽  
Ruofu Xiao ◽  
Wei Yang ◽  
Fujun Wang

RANS simulation is widely used in the flow prediction of centrifugal pumps. Influenced by impeller rotation and streamline curvature, the eddy viscosity models with turbulence isotropy assumption are not accurate enough. In this study, Spalart-Shur rotation/curvature correction was applied on the SSTk-ωturbulence model. The comparative assessment of the correction was proceeded in the simulations of a centrifugal pump impeller. CFD results were compared with existing PIV and LDV data under the design and low flow rate off-design conditions. Results show the improvements of the simulation especially in the situation that turbulence strongly produced due to undesirable flow structures. Under the design condition, more reasonable turbulence kinetic energy contour was captured after correction. Under the low flow rate off-design condition, the prediction of turbulence kinetic energy and velocity distributions became much more accurate when using the corrected model. So, the rotation/curvature correction was proved effective in this study. And, it is also proved acceptable and recommended to use in the engineering simulations of centrifugal pump impellers.


2013 ◽  
Vol 58 (8) ◽  
pp. 949-952 ◽  
Author(s):  
Lei Tan ◽  
BaoShan Zhu ◽  
ShuLiang Cao ◽  
YuMing Wang

Author(s):  
Seung-Jun Kim ◽  
Jin-Hyuk Kim ◽  
Young-Seok Choi ◽  
Yong Cho ◽  
Jong-Woong Choi

Abstract This study presents the numerical analysis on the inter-blade vortex characteristics along with the blockage effects of runner blade in a Francis hydro turbine model with various flow rate conditions. The turbine model showed different flow characteristics in the runner blade passages according to operating conditions, and inter-blade vortex was observed at lower flow rate conditions. This inter-blade vortex can lead to performance reduction, vibration, and instability for smooth operation of turbine systems. The previous study on blockage effects on various runner blade thickness, showed its influence on hydraulic performance and internal flow characteristics at low flow rate conditions. Therefore, the inter-blade vortex characteristics can be altered with the blockage effects at low flow rate conditions in a Francis hydro-turbine. For investigating the internal flow and unsteady pressure characteristics, three-dimensional steady and unsteady Reynolds-averaged Navier-Stokes calculations are performed. These inter-blade vortices were captured at the leading and trailing edges close to the runner hub. These vortex regions showed flow separation and stagnation flow while blockage effects contributed for decreasing the inter-blade vortex at low flow rate conditions.


2012 ◽  
Vol 29 (1) ◽  
pp. 014702 ◽  
Author(s):  
Lei Tan ◽  
Shu-Liang Cao ◽  
Yu-Ming Wang ◽  
Bao-Shan Zhu

Processes ◽  
2019 ◽  
Vol 7 (10) ◽  
pp. 691 ◽  
Author(s):  
Lun ◽  
Ye ◽  
Lin ◽  
Ying ◽  
Wei

The unsteady flow characteristics of a forward multi-wing centrifugal fan under a low flow rate are studied using the computational fluid dynamics (CFD) method. This paper emphasizes the eddy current distribution in terms of the Q criterion method, as well as pressure fluctuation, frequency spectrum, and kinetic energy spectrum analysis of internal monitoring points in a forward multi-wing centrifugal fan. The numerical results show that abnormal eddies mainly appear at the volute outlet and near the volute tongue, boundary layer separation occurs near the suction surface of the blade, and shedding eddies appear at the trailing edge of the blade with the time evolution. The unsteady flow characteristics of a forward multi-wing centrifugal fan at a small flow rate provide significant physical insight into understanding the internal flow law.


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