scholarly journals A Study on Fuzzy Temperature Control for the Barrels of Injection Molding Machine using PC based PLC

2003 ◽  
Vol 9 (10) ◽  
pp. 768-773
2013 ◽  
Vol 364 ◽  
pp. 329-332
Author(s):  
Xi En Zhou ◽  
Fei Luo ◽  
Xiao Yan Deng ◽  
Feng Jiao Che

Due to the problems of the traditional mixed injection molding production, such as unsatisfactory of the injection molding machine cylinder temperature control, the dispersed devices, the low automation degree and the lack of supervision for the whole production process, the production line of the mixed injection molding machine has been modified. The fuzzy self-adaptive PID control method is used to improve the temperature control accuracy and stability. Two sets of equipments of the injection molding machine have been communicated via the bus technology to realize automation production. And the computer monitoring system has been designed by VB technology to monitor the operating status and parameters of the entire production process. This transformation design can achieve to shorten production cycle, reduce labor costs and covering area, and also improve the production automation level and efficiency.


2011 ◽  
Vol 52-54 ◽  
pp. 1656-1659
Author(s):  
Wu Jun Lai ◽  
Shuang Chen

The temperaturel contror of injection molding machine barrel was acted as the research object in this paper, by combining artificial neural network with SPIDNN ,we created the basic structure and algorithm models of neural network on the injection molding machine barrel temperature control. Using of Matlab, control of the neural network on barrel temperature was simulated, the quite satisfactory control effect had obtained. The results show that the control strategy proposed can effectively improve the injection molding machine barrel temperature control accuracy, there is important reference value for temperature control of injection molding machine barrel.


2014 ◽  
Vol 3 (2) ◽  
pp. 82
Author(s):  
Kanaga Lakshmi ◽  
D. Manamalli ◽  
M. Mohamed Rafiq

Good control of plastic melt temperature for injection molding is very important in reducing operator setup time, ensuring product quality, and preventing thermal degradation of the melt. The controllability and set points of barrel temperature also depend on the precise monitoring and control of plastic melt temperature. Motivated by the practical temperature control of injection molding, this paper proposes MPC and IMC based control scheme. A robust system identification and control methodology is developed which uses canonical varieties analysis for identification and model predictive control for regulation. The injection molding process consists of three zones and the mathematical model for each of the zone is different. The control output for each zone controller is assigned a weight based on the computed probability of each model and the resulting action is the weighted average of the control moves of the individual zone controllers. Keywords: Injection-Molding Machine (IMM), IMC Control, Temperature Control.


2013 ◽  
Vol 372 ◽  
pp. 354-359
Author(s):  
Sheng De Tang ◽  
Hong Xu ◽  
Da Ming Wu ◽  
Ya Jun Zhang

the temperature control accuracy of polymer melt is the main factor affecting quality precision of final products. In this paper, we study the method of improving the precision of temperature control based on control system of micro injection molding machine. In order to avoid big overshoot in the traditional PID control, we use gradual approximation control method based on gradual approximation mathematical algorithm to realize fast and accurate temperature control of the micro injection molding machine. Experiment results show that effective combination of the traditional PID and gradual approximation method can realize accurate temperature control of micro injection molding machine, and precision of temperature control can be improved up to±0.5°C.


2013 ◽  
Vol 336-338 ◽  
pp. 826-832
Author(s):  
Yang Zhang ◽  
Wei Mo

This paper presents a fuzzy adaptive PID control algorithm for the multi-channel temperature control system of injection molding machine. The article describes the structure and control rules of fuzzy adaptive PID controller and the hardware and software implementations of the temperature control system. The experimental result shows that the systems temperature control method has a good control effect on such kind of time-varying hysteretic complex temperature control system of injection molding machine, and it can finally reach the temperature control accuracy of ±1°C within the measuring range of 0~400°C.


2019 ◽  
Vol 12 (4) ◽  
pp. 378-382
Author(s):  
Shan Syedhidayat ◽  
Quan Wang ◽  
Al-Hadad M.A.A. Mohsen ◽  
Jinrong Wang

Background: One of the most common manufacturing equipment for polymer product is injection molding machine. In order to ensure the precise, stable and continuous operation of the injection molding machine, the maintenance of the lubrication system must be done well. The stability, reliability, rationality and low noise performance of the lubrication system of injection molding machine directly affect the quality of injection products, dimensional accuracy, molding cycle, working environment and maintenance. Objective: The purpose of this study is to introduce the methods of choice, maintenance of lubricating oil for injection molding machine from many literatures and patents in the recent years, such as lubricating oil device, lubricating composite and structure. Methods: An example of the 260M5 automatic injection molding machine is introduced for the inspection and maintenance of the lubrication system including lubricating oil and lubricating grease. Results: To ensure the lubrication of the injection molding machine, it needs to strictly observe the lubrication time and modulus of the injection molding machine. It needs to strictly control the temperature rise of the lubricating oil and select the correct lubricating oil and grease to ensure the lubrication quality. Conclusion: In the operation of the injection molding machine, it is necessary to check that the lubricating oil is sufficient and the lubricating points are working properly. It ensures sufficient lubrication of the injection molding machine and strictly observes the lubrication time and modulus of the injection molding machine. The stored lubricating oil should be sealed well to prevent air pollution.


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