scholarly journals Power Flow Prediction for a Steel Plant with a Dynamic Regression Model

Author(s):  
Boris Bizjak

A power flow forecast it was shown for an industrial complex consisting of more than 20 different companies. The predominant consumer of electricity in the industrial complex is a steelworks company with an electric arc furnace. A steelworks with an electric arc furnace is a very specific example of an energy consumer. Other companies in the industrial complex are not connected to the steel plant technologically, but they are on the same energy connection. They have a weekly power flow profile significantly different from the steel plant. To calculate the forecast model and perform the forecast of power flows we need only two inputs of data: Historical measurements of power flows and the number of loads of the electric arc furnace in the following days. The first showed a prediction with linear regression. The next model to predict was the seasonal ARIMA model with a regressor, also called a dynamic regression model. The dynamic regression model improved the prediction by 15% compared to linear regression, according to the RMSE measure. This was followed by an improvement in the dynamic regression forecasting model by considering the seasonality 7/5 in the time series. We did this with a model with superimposed noise. With this model, we improved the forecasting by 30% to linear regression. Logically, the filter model of the prediction model also improved, gaining more Lag coefficients and losing a constant. Qualitatively, the result is a forecast of power flow for one month with prediction error MAPE 8% and measure R2 is 0.9.

2020 ◽  
Vol 117 (1) ◽  
pp. 114 ◽  
Author(s):  
Jaegak Lee ◽  
Jungkeuk Kim ◽  
Haejin Hwang ◽  
Kyungchan Son ◽  
Wonseok Jeon ◽  
...  

Slag foaming directly affects the productivity and quality of steel during the electric arc furnace (EAF) process. Therefore, the slag foaming height needs to be monitored in real-time. However, direct measurement of the slag foaming height is difficult to achieve because the inside of the EAF consists of harsh environments, i.e., high temperature and the presence of gas and dust. A stepwise regression model of the slag foaming height was created using sensor data from the EAF. A total of 272 operational data sets from the EAF process were used to develop and validate the regression model. This data came from 140ton DC-EAF of Dongkuk Steel in Pohang, Korea. We randomly selected 80% of the data for developing the regression model; the remaining 20% of data were used for model validation. The model was validated using the validation benchmark coefficient of determination (R2) and correlation coefficients. As a result, the important variables of slag foaming were statistically selected a priori. Using the regression model, the slag foaming height can be predicted without additional sensors. Based on the developed model, the effects of oxygen injection and carbon injection on the slag foaming height of EAF were predicted and are discussed herein.


Energies ◽  
2019 ◽  
Vol 12 (11) ◽  
pp. 2142 ◽  
Author(s):  
Miha Kovačič ◽  
Klemen Stopar ◽  
Robert Vertnik ◽  
Božidar Šarler

The electric arc furnace operation at the Štore Steel company, one of the largest flat spring steel producers in Europe, consists of charging, melting, refining the chemical composition, adjusting the temperature, and tapping. Knowledge of the consumed energy within the individual electric arc operation steps is essential. The electric energy consumption during melting and refining was analyzed including the maintenance and technological delays. In modeling the electric energy consumption, 25 parameters were considered during melting (e.g., coke, dolomite, quantity), refining and tapping (e.g., injected oxygen, carbon, and limestone quantity) that were selected from 3248 consecutively produced batches in 2018. Two approaches were employed for the data analysis: linear regression and genetic programming model. The linear regression model was used in the first randomly generated generations of each of the 100 independent developed civilizations. More accurate models were subsequently obtained during the simulated evolution. The average relative deviation of the linear regression and the genetic programming model predictions from the experimental data were 3.60% and 3.31%, respectively. Both models were subsequently validated by using data from 278 batches produced in 2019, where the maintenance and the technological delays were below 20 minutes per batch. It was possible, based on the linear regression and the genetically developed model, to calculate that the average electric energy consumption could be reduced by up to 1.04% and 1.16%, respectively, in the case of maintenance and other technological delays.


2016 ◽  
Vol 22 (5) ◽  
pp. 53-62 ◽  
Author(s):  
Igor A. Pires ◽  
Marcelo Murta G. Cardoso ◽  
Braz J. Cardoso Filho

Author(s):  
J. R. Porter ◽  
J. I. Goldstein ◽  
D. B. Williams

Alloy scrap metal is increasingly being used in electric arc furnace (EAF) steelmaking and the alloying elements are also found in the resulting dust. A comprehensive characterization program of EAF dust has been undertaken in collaboration with the steel industry and AISI. Samples have been collected from the furnaces of 28 steel companies representing the broad spectrum of industry practice. The program aims to develop an understanding of the mechanisms of formation so that procedures to recover residual elements or recycle the dust can be established. The multi-phase, multi-component dust particles are amenable to individual particle analysis using modern analytical electron microscopy (AEM) methods.Particles are ultrasonically dispersed and subsequently supported on carbon coated formvar films on berylium grids for microscopy. The specimens require careful treatment to prevent agglomeration during preparation which occurs as a result of the combined effects of the fine particle size and particle magnetism. A number of approaches to inhibit agglomeration are currently being evaluated including dispersal in easily sublimable organic solids and size fractioning by centrifugation.


2016 ◽  
Vol 104 (1) ◽  
pp. 102 ◽  
Author(s):  
Valentina Colla ◽  
Filippo Cirilli ◽  
Bernd Kleimt ◽  
Inigo Unamuno ◽  
Silvia Tosato ◽  
...  

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