NEW BENCHMARK FOR THE LIFE ASSESSMENT OF A THIN-WALLED PIPE SUBJECTED TO STRESS ASSISTED CORROSION

2016 ◽  
Author(s):  
Yulia Pronina ◽  
Elena Sedova
Keyword(s):  
Life Assessment ◽  
Thin Walled Pipe ◽  
Thin Walled

scholarly journals A FEA Method for Mathematical Calculation and Prediction Analysis Cross-sectional Ovalization of Tubes under Rotary Straightening

2021 ◽  
Vol 2083 (4) ◽  
pp. 042057
Author(s):  
Ziqian Zhang ◽  
Ying Zhong
Keyword(s):  
Process Parameters ◽  
Element Model ◽  
Simulation Method ◽  
Stress And Strain ◽  
Cross Sectional ◽  
Bending Deformation ◽  
Deformation Stage ◽  
Thin Walled Pipe ◽  
Thin Walled ◽  
Flattening Process

Abstract The section flattening phenomenon (namely Bazier effect) will occur in the large bending deformation stage of thin-walled pipe in the continuous straightening process. The maximum section flattening amount and the residual section flattening amount are important process parameters, which are the basis for calculating the subsequent process parameters of the flattening circle, and directly determine the roundness of the final pipe and the product quality. However, it is hard to be obtained by the theoretical or experimental methods. Therefore, based on the structure and process parameters of the leveler, a finite element model was built to simulate the section flattening process. Then, ANSYS/LS-DYNA software was used to dynamically simulate the bending flattening phenomenon of thin-walled pipe in the continuous straightening process, and the stress and strain nephographic of the flattening deformation zone was obtained. By recording the position curve of the key nodes in the preventing process, the section flattening amount of the thin-walled pipe in the large bending deformation stage in the continuous straightening process was determined. The simulation results show that the dynamic simulation method can effectively predict the section flattening of thin-walled pipe in the process of continuous straightening.

Repair of Leaks in Thin Wall High Pressure Pipelines Using Composite Reinforcing Technologies

2020 ◽  
Author(s):  
Chris Alexander ◽  
Salem Talbi ◽  
Richard Kania ◽  
Jon Rickert
Keyword(s):  
High Pressure ◽  
Operating Conditions ◽  
Thin Wall ◽  
Nitrogen Gas ◽  
Composite Repair ◽  
Pressure Cycling ◽  
Thin Walled Pipe ◽  
Corrosion Defects ◽  
Thin Walled ◽  
Pipe Materials

Abstract A study was conducted to evaluate two composite repair technologies used to reinforce severe corrosion and thru-wall leaking defects in thin-walled pipe materials; conditions where the welding of conventional Type B steel sleeves cannot be conducted. This program involved the reinforcement of simulated 85% corrosion defects in 6.625-inch × 0.157-inch, Grade X52 pipe materials subjected to cyclic pressure and burst testing. The test matrix also included repaired pipe samples with thru-wall defects that were pressurized using nitrogen gas and buried for 90 days. The program was comprehensive in that it evaluated the following elements involving a total of 81 reinforced corrosion defects. • Corrosion features with a depth of 85% of the pipe’s nominal wall thickness in thin-walled pipe material (i.e., 0.157 inches, or 4 mm). • Thru-wall defects having a diameter of 0.125 inches (3 mm). • Repairs made with leaking defects having 100 psig (690 kPa) internal pressure. • Strain gage measurement made in non-leaking 85% corrosion defects; it should be noted that the remaining “15%” ligament was 0.024 inches (0.6 mm); to the author’s knowledge, no high-pressure testing has ever been conducted on such a thin remaining wall. • Long-term 90-day test that included pressurization with nitrogen gas, followed by relatively aggressive pressure cycling up to 80% SMYS followed by burst testing. This is the first comprehensive study conducted by a major transmission pipeline operator evaluating the performance of competing composite technologies used to reinforce severe corrosion features with thru-wall defects. The reinforcement of leaks has not been accepted by regulatory bodies such as the Canadian Energy Regulator (CER), or the U.S. Pipeline and Hazardous Materials Safety Administration (PHMSA). A goal of the current study is to validate composite repair technologies as a precursor to regulatory approval. The results of this study indicate that viable composite repair technologies exist with capabilities to reinforce leaks in pipelines that experience operating conditions typical for gas transmission systems (i.e., minimal pressure cycling).

Meshless Simulation of Fracture in Thin-Walled Pipe Structures

2009 ◽  
Author(s):  
S. J. Liu
Keyword(s):  
Dynamic Fracture ◽  
Fracture Criterion ◽  
Sph Method ◽  
Shell Analysis ◽  
Stress Point ◽  
Particle Hydrodynamics ◽  
Thin Walled Pipe ◽  
Smoothed Particle ◽  
Point Integration ◽  
Thin Walled

A meshless shell method for dynamic fracture problems based on normalized Smoothed Particle Hydrodynamics (SPH) is presented. The SPH method is corrected by a normalization in order to fulfill completeness requirement. Instability are controlled by stress-point integration. The method is modified for Mindlin-Reissner shell analysis. Stress based fracture criterion is incorporated based on the visibility method. The method is applied to two dynamic fracture problems in thin-walled pipes including fluid-structure interaction. The results are compared to experimental data and they are very promising.

Working Body for Deformation of Thin-Walled Pipe Billets

2019 ◽  
Vol 945 ◽  
pp. 628-633 ◽  
Author(s):  
S.B. Maryin ◽  
Phyo Wai Aung
Keyword(s):  
Production Costs ◽  
Compression Load ◽  
Advantages And Disadvantages ◽  
Different Types ◽  
Thin Walled Pipe ◽  
Thin Walled ◽  
Working Bodies ◽  
Fast Flow ◽  
Rigid Matrix ◽  
Transfer Pressure

In this paper we consider different types of working bodies and fillers used in the manufacture of hydro-gas systems of aircraft from thin-walled pipe billets, and also explored the advantages and disadvantages of liquid, fusible, solid, elastic, loose and combined fillers in the deformation of pipe segments by means of distribution, crimping, forming and flexible. As a result of the research, a device for distributing pipe billets along a rigid matrix and a working body made of granular polyurethane and ice, the main advantages of which are: good rheological properties (fast flow); high ductility and viscosity; high ability to transfer pressure throughout the metal zone; ability to withstand high compression load; ease of entry into the workpiece and removal from the finished part; low production costs.

Evaluation of Cracks in Thin-Walled Pipe UsingJQ

2014 ◽  
Vol 3 (3) ◽  
pp. 20130073
Author(s):  
Ali Hosseini ◽  
Duane Cronin ◽  
Alan Plumtree
Keyword(s):  
Thin Walled Pipe ◽  
Thin Walled

Stress Intensity Factors due to Residual Stresses in Thin-Walled Girth-Welded Pipes

1981 ◽  
Vol 103 (1) ◽  
pp. 66-75 ◽  
Author(s):  
E. F. Rybicki ◽  
R. B. Stonesifer ◽  
R. J. Olson
Keyword(s):  
Residual Stress ◽  
Stress Intensity Factor ◽  
Stress Intensity ◽  
Stress Distribution ◽  
Intensity Factor ◽  
Crack Growth ◽  
Residual Stress Distribution ◽  
Intensity Factors ◽  
Thin Walled Pipe ◽  
Thin Walled

The effect of a girth-weld-induced residual stress field on the linear elastic fracture mechanics of a thin-walled pipe is examined. The procedure for using the residual stress distribution to compute KI and KII for a circumferential crack which is growing radially is described. In addition to the two-pass girth weld, stress intensity factors are computed for a residual stress distribution in a flat plate and for a hypothetical residual stress state in a second thin-walled pipe. The computed stress intensity factor for the flat plate geometry and its residual stress distribution are compared with a solution from the literature as a check on the computational procedure. The through-the-thickness residual stress distribution due to the two-pass girth weld is similar to a half-cosine wave. For purposes of comparison, the hypothetical through-the-thickness distribution selected for the second pipe is similar to a full cosine wave. The stress intensity factor is presented as a function of crack depth for a crack initiating on the inner surface of the pipe. The redistribution of residual stresses due to crack growth is also shown for selected crack lengths. The study shows that residual stress-induced crack growth in pipes can be significantly different from that in flat plates due to the possibility of locked-in residual bending moments in the pipe. These locked-in moments can have effects similar to externally applied loads and can either promote or restrain crack growth. A residual stress distribution is illustrated in which crack growth, if initiated, would continue through the entire wall. Also, a residual stress distribution is illustrated for which the crack could arrest after a certain amount of growth.

Welding Residual Distortions in Ring-Stiffened Pipes

1996 ◽  
Vol 118 (2) ◽  
pp. 121-126
Author(s):  
B. L. Josefson ◽  
L. O. Wikander ◽  
J. F. Hederstierna ◽  
F. K. Johansson
Keyword(s):  
Expert System ◽  
Residual Deformation ◽  
Angular Distortion ◽  
Simple Method ◽  
Knowledge Based ◽  
Deformation State ◽  
Thin Walled Pipe ◽  
Thin Walled ◽  
Ring Stiffener

A fast and simple method for the determination of the residual deformation for a class of welding problems, ring-stiffened pipes, is proposed. The method can predictradial as well as angular distortion of the thin-walled pipe-ring-stiffener/flange assembly. The pipe and stiffener material is elasto-plastic. In particular, the accumulation of deformation in multipass welding is incorporated in the model. Each weld pass is treated separately. This facilitates the assessment of the influence of the sequence in which the weld passes are deposited on the residual deformation state. The method will be included in a conversational knowledge-based “expert” system for the production of a welded ring-stiffened pipe.

Residual Stresses and Their Redistribution During Annealing of a Girth-Butt Welded Thin-Walled Pipe

1982 ◽  
Vol 104 (3) ◽  
pp. 245-250 ◽  
Author(s):  
B. L. Josefson
Keyword(s):  
Finite Element Analysis ◽  
Finite Element ◽  
Stress Reduction ◽  
Rotational Symmetry ◽  
Manganese Steel ◽  
Heating Period ◽  
Element Analysis ◽  
Thin Walled Pipe ◽  
Thin Walled ◽  
Holding Temperature

The redistribution of calculated welding stresses during different post weld heat treatments (PWHT) is numerically investigated for a girth-butt welded thin-walled pipe made of a micro-alloyed carbon manganese steel. A finite element analysis with assumed rotational symmetry is performed. The influence of creep, relaxation and phase transformations is included. The amount of stress reduction is found to be mainly controlled by the holding temperature. Most of this reduction was observed to occur during the end of the heating period where the transient stresses followed the fall of the yield stress with temperature.

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