Increased energy demand in recent decades has resulted in both an energy crisis and carbon emissions. As a result, the development of cleaner fuels has been under the research spotlight. Low-rank coals are geographically dispersed, abundant, and cheap but are not utilized in conventional processes. Syngas can be produced from coal-using gasification which can be used in various chemical engineering applications. In this study, the process model for syngas production from low-rank coal is developed and the effects of various process parameters on syngas composition are evaluated, followed by a technical and economic evaluation. The syngas production rate for the low-rank coal has been evaluated as 25.5 kg/s, and the contribution to H2 and CO production is estimated as 1.59 kg/s and 23.93 kg/s, respectively. The overall syngas production and energy consumed in the process was evaluated as 27.68 kg/GJ, and the CO2 specific emissions were calculated as 0.20 (mol basis) for each unit of syngas production. The results revealed that the syngas production efficiency for low-rank coals can be as high as 50.86%. Furthermore, the economic analysis revealed that the investment and minimum selling prices per tonne of syngas production are EUR 163.92 and EUR 180.31, respectively.
Economic Analysis of Upgrading Low Rank Coal Process