CFD research on the influence of geometry characteristic on flow pattern and the transition mechanism in Rushton turbine stirred vessels

In this paper, the transient MRF approach coupled with the standard k-ε and SST k-ω turbulence models was employed to study the effect of bottom shape, impeller diameter (D J) and bottom height (H 2) on critical impeller off-bottom clearance (C). It was found the bottom shape and bottom height (H 2) have obvious influence on the flow pattern transition from double-loop to single-loop of RT impeller. The flow pattern transition mechanism was inferred to relate to the relationship between the space required by the lower circulation zone and the actual space. The boundary conditions of critical C were further concluded to help distinguish the flow pattern and receive the expected one in the stirred vessel design.

CFD Analysis of Modified Rushton Turbine Impeller

Mixing units is one of the prime components in various chemical processing industries. The mixing equipment produces a product by combing different liquids at various properties. Generally, the mixing units are axial and radial flow types. The rushton turbine is one of the radial flow types and had higher power number due to fluid resistance as disadvantage. This works aims to investigate the four bladed rushton turbine impellers at eight angles for finding optimum power without compromising radial flow patterns. The shaft eccentricity hydrodynamics effect is also analysed on the unbaffled stirred vessels. The variance of eccentric and coaxial agitation is clearly evaluated on the several power number and impeller blade angle by experimental and numerical analysis. The CFD analysis is made on the mixing chamber to find the optimum inputs of the mixing chamber numerically by varying the blade angles.