scholarly journals CFD Analysis of Modified Rushton Turbine Impeller

Author(s):  
I. Jenish ◽  
M. Appadurai ◽  
E. Fantin Irudaya Raj

Mixing units is one of the prime components in various chemical processing industries. The mixing equipment produces a product by combing different liquids at various properties. Generally, the mixing units are axial and radial flow types. The rushton turbine is one of the radial flow types and had higher power number due to fluid resistance as disadvantage. This works aims to investigate the four bladed rushton turbine impellers at eight angles for finding optimum power without compromising radial flow patterns. The shaft eccentricity hydrodynamics effect is also analysed on the unbaffled stirred vessels. The variance of eccentric and coaxial agitation is clearly evaluated on the several power number and impeller blade angle by experimental and numerical analysis. The CFD analysis is made on the mixing chamber to find the optimum inputs of the mixing chamber numerically by varying the blade angles.

2011 ◽  
Vol 37 (2) ◽  
pp. 147-149 ◽  
Author(s):  
Yoshihito Kato ◽  
Noboru Kamei ◽  
Yutaka Tada ◽  
Azusa Nakaoka ◽  
Yuichiro Nagatsu ◽  
...  

2012 ◽  
Vol 18 (4-1) ◽  
pp. 535-546 ◽  
Author(s):  
Tamphasana Devi ◽  
Bimlesh Kumar

Understanding the flow in stirred vessels can be useful for a wide number of industrial applications. There is a wealth of numerical simulations of stirring vessels with standard impeller such as Rushton turbine and pitch blade turbine. Here, a CFD study has been performed to observe the spatial variations (angular, axial and radial) of hydrodynamics (velocity and turbulence field) in unbaffled stirred tank with Concave-bladed Disc turbine (CD-6) impeller. Three speeds (N=296, 638 & 844.6 rpm) have been considered for this study. The angular variations of hydrodynamics of stirred tank were found very less as compared to axial and radial variations.


1989 ◽  
Vol 111 (4) ◽  
pp. 652-658 ◽  
Author(s):  
F. K. Choy ◽  
J. Padovan ◽  
C. Batur

Rub interactions between a rotor assembly and its corresponding casing structure has long been one of the major causes for machine failure. Fracture/fatigue failures of turbine impeller blade components may even lead to catastrophic consequences. This paper presents a comprehensive analysis of a complex rotor-bearing-blade-casing system during component rub interactions. The modal method is used in this study. Orthonormal coupled rotor-casing modes are used to obtain accurate relative motion between rotor and casing. External base vibration input and the sudden increase of imbalance are used to simulate suddenly imposed adversed operating condition. Nonlinear turbine/impeller blade effects are included with the various stages of single/multiple blade participation. A variable integration time step procedure is introduced to insure both accuracy and efficiency in numerical solutions. The dynamic characteristics of the system are examined in both the time domain and the frequency domain using a numerical FFT procedure. Nonlinear bearing and seal forces are also included to enhance a better simulation of the operating system. Frequency components of the system spectral characteristics will be correlated with the localized rub excitations to enable rub signature analysis. A multibearing flexible casing rotor system will be used as an example. Conclusions will be drawn from the results of an extensive parametric study.


Author(s):  
John C Telotte ◽  
Jesse Kern ◽  
Srinivas Palanki

In this paper, the design of a miniaturized methanol reformer is considered that can operate in two different modes to produce sufficient hydrogen for generating a net power of 24 W and 72 W. The reformer is modeled as a radial flow packed bed reactor and the Ergun equation is used to model the pressure drop. Simulation studies are conducted to study the effect of steam to methanol ratio, inlet pressure and reactor temperature on the production of hydrogen. It is shown that a volume of 20 ml is required to produce sufficient hydrogen for generating the necessary power if an inlet pressure of 202 kPa and a steam to methanol ratio of 1.5 is used. A temperature of 500 K is required for the lower power application while a temperature of 550 K is required for the higher power application.


2011 ◽  
Vol 1 (4) ◽  
Author(s):  
Meriem Ammar ◽  
Zied Driss ◽  
Wajdi Chtourou ◽  
Mohamed Abid

AbstractThe aim of this paper is to study the effect of baffles length on the turbulent flows in stirred tanks. The hydrodynamic behaviour induced by a Rushton turbine (RT6) is numerically predicted by solving the Navier-Stokes equations in conjunction with the Renormalization Group (RNG) of the k-ɛ turbulence model. These equations are solved by a control volume discretization method. The numerical results from the application of the computational fluid dynamics (CFD) code Fluent with the multi-reference frame (MRF) model are presented in the vertical and horizontal planes in the impeller stream region. Our studies were carried out on three different systems. The most effective system was selected based on its calculated power consumption figure. All numerical results showed good agreement with experimental data.


Author(s):  
Yinghui Wang ◽  
Lin Hao ◽  
Zhenxing Zhu ◽  
Jinjie Xu ◽  
Hongyuan Wei

Abstract In this paper, the transient MRF approach coupled with the standard k-ε and SST k-ω turbulence models was employed to study the effect of bottom shape, impeller diameter (D J) and bottom height (H 2) on critical impeller off-bottom clearance (C). It was found the bottom shape and bottom height (H 2) have obvious influence on the flow pattern transition from double-loop to single-loop of RT impeller. The flow pattern transition mechanism was inferred to relate to the relationship between the space required by the lower circulation zone and the actual space. The boundary conditions of critical C were further concluded to help distinguish the flow pattern and receive the expected one in the stirred vessel design.


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