Influence of Pleat Deformation on Pressure Drop for a High-Efficiency Particulate Air Filter: A Small-Scale Experimental Approach

For industrial or domestic applications, the wide range of use of pleated filters makes the understanding of their airflow behavior a major issue for designer and users. In all industrial installations dealing with radioactive matter, the containment of pollutants must be ensured. High-efficiency particulate air (HEPA) filters are used as the last purification stage before the air is rejected in the environment. These filters can be used either alone, in the case of nonsensible installation, or coupled with other filtration devices disposed before it where contamination level could be important. The prediction of their pressure drop is very important in nuclear safety to be able to anticipate any dysfunction or rupture of these devices. It has been observed that geometry of the medium has an influence on the pressure drop of a pleated filter. In the case of HEPA filters, no convincing explanation has been brought to explain their airflow behavior. The pressure drop evolution of the filter during the clogging remains difficult to explain by assuming constant pleat geometry. Some studies show that deformation occurs during the filter use, which could induce an increase of the available volume in the pleat and a reduction of the efficient filtration surface. The increase in computation capacity introduces nowadays the possibility to perform complex simulation, taking into account the effect of fluids on sensible devices. This can be the case for simple structural analysis or for more complex analysis such as vibration induced by gas or fluid flow. It is mostly applied to avoid breaking or deformation of safety devices, and this can also be applied to anticipate the fluid behavior of some special devices such as filters. In classical filtration application, properties of the filter are coupled with particle deposition (e.g., changes in geometry and permeability depend on the thickness of the deposit). The studies concerning mechanical properties of filters are mainly performed for liquid filtration and clean filters. For pleated filters, the complexity of this kind of analysis remains the modification of the link between geometry, pressure drop, mechanical strength, and particle transport and accumulation inside the pleat. As a first approach, it has been chosen to combine an experimental and a numerical approach to improve the understanding of filter behavior. In this paper, the pleat deformation will be investigated using a direct nonintrusive laser measurement performed on a single pleat experiment. The rate of filtration surface lost will be estimated using these data and taken into account to evaluate the pressure drop against the filtration velocity. Results obtained show that the pleat deformation is an important parameter, which influences the geometry of the pleat.

Experimental Characterization of Airflow Within a Clean HEPA Filter Used for the Containment of Radioactive Contamination in Nuclear Facilities

In hazardous industrial activities such as in nuclear facilities, High Efficiency Particulate Air filters (HEPA filters) are essential to ensure the containment of airborne contamination. Most of the filters used in ventilation networks are pleated, in order to offer a larger surface of filtration. For industrial risks likely to lead to an important release of particles (e.g. fire), predicting the evolution of the pressure drop of pleated filters is very important, in order to anticipate any dysfunction, failure or breaking of these devices. Pressure drop variations are linked to airflow rate variations and to clogging process of the medium by airborne particles. Thus, the airflow pattern in a pleat channel is essential for optimizing the filter design and enhancing its lifetime. Particles are transported by the airflow and deposited at the filter surface; hence, the geometry of the dust cake (shape and location) is partially determined knowing the velocity streamlines. The present paper focuses on the characterization of airflows in a clean HEPA filter. The difficulty to perform fine measurement on a real scale filter led us to develop an experimental device, consisting in the reproduction of a single pleat, identical to a real pleat constituting industrial filters. The small dimension of the pleat makes the velocity measurement difficult to establish. That is why μ-PIV method has been adapted to measure the velocity field inside the filter for different filtration velocities at the first moments of the experiment, in order to avoid the impact of clogging by particles used to seed the flow. These particles are DEHS droplets 0.01 < St < 0.05. In the future, these well-characterized airflows will be the basis for CFD computation of particle transport and deposition inside the pleats. Ultimately, the aim is to develop or upgrade physical models predicting the pressure drop evolution of pleated filters, during clogging process in accidental situations.