Reduce the impact of the building sector has become a key point of sustainable development. The production of lightweight materials for the building industry is therefore a must. To produce such materials, foaming is a process commonly used to trap air bubbles and achieve a range of low densities. A sufficient low thermal conductivity and an acceptable ability to regulate humidity variations in order to limit overall energy consumption are the sought properties. In this study, a direct foaming method is applied to formulate gypsum foams using a commercial Plaster and two biobased foaming agents based on proteins. An anionic surfactant (α-olefin sulphonate sodium salt) is used as a reference surfactant. Varying the mixing time, protein content and water content, gypsum foams were produced. The foam volume is measured continuously during the mixing step and the foam homogeneity is controlled. The densities of fresh foams and of the hardened foams are used to identify the links between formulation and foams properties. Gypsum foam specimens with different densities ranging from 300 to 750 kg/m3 are produced. The thermal conductivity and the Moisture Buffer Value measurements are performed. Such properties appear directly linked to the porosity and pore connection of the foams. The obtained results highlight the contribution of biobased surfactant to the performance of gypsum foams.
A novel binary flooding system of a biobased surfactant and hydrophobically associating polymer with ultralow interfacial tensions
