Steam Degradation of Ytterbium Disilicate Environmental Barrier Coatings: Effect of Composition, Microstructure and Temperature

Recession of environmental barrier coatings (EBC) in environments containing steam is a pressing concern that requires further research before their implementation in gas turbine engines can be realized. In this work, free-standing plasma sprayed Yb2Si2O7 coatings were exposed to flowing steam at 1350 °C and 1400 °C for 96 h. Three samples were investigated, one coating with a low porosity level (< 3 %) and 1 wt.% Al2O3 representing traditional EBCs; and two coatings with higher porosity levels (~20 %) representing abradable EBCs. Phase composition and microstructural evolution were studied in order to reveal the underlying mechanism for the interaction between high temperature steam and ytterbium disilicate. The results show depletion of Yb2SiO5 near the surface and formation of ytterbium garnet (Yb3Al5O12) on top of all three coatings due to the reaction with gaseous Al-containing impurities coming from the alumina furnace tubes. The 1 wt.% Al2O3 added to the EBC sample exacerbated the formation of garnet at 1400 °C compared to the abradable samples, which presented lower quantities of garnet. Additionally, inter-splat boundaries were visible after exposure, indicating preferential ingress of gaseous Al-containing impurities through the splat boundaries.

Microstructure and Nanomechanical Property of Plasma-Sprayed Nanostructured Yb2SiO5 Environmental Barrier Coatings

In this study, nanostructured Yb2SiO5 coatings were prepared by atmospheric plasma spraying (APS) using nanostructured Yb2SiO5 feedstocks. Conventional Yb2SiO5 coatings were selected for comparison. The microstructure and nanomechanical property of the nanostructured and conventional Yb2SiO5 coatings were characterized by scanning electron microscopy (SEM), X-ray diffraction (XRD) and nano-indentation. Results indicate that the surface of the nanostructured Yb2SiO5 coatings is uniform and denser than the conventional Yb2SiO5 coatings. In addition, Weibull distribution analysis shows that the molten state of the nanostructured Yb2SiO5 coatings present a mono-modal distribution, whereas the conventional Yb2SiO5 coatings show a bi-modal distribution, i.e. molten and unmelted zones. The nanostructured Yb2SiO5 coatings have a higher elastic modulus than the conventional Yb2SiO5 coatings (167.37077 ± 16.88070 GPa versus 153.72856 ± 19.69907 GPa), reflecting their high density.