Analysis of Leakage Model of All-Metal Screw Pump

Traditional rubber screw pumps use an interference method to engage. When the pressure is less than the breakdown pressure of the pump, there is no leakage in the pump. The all-metal screw pump stator and rotor are made of metal, and the stator and rotor adopt a gap-fitting engagement method, so even when the pump is working normally, the leakage is objective. Based on the concentric annular gap flow, the pressure drop leakage caused by the fluid inertia force is fully considered, and the calculation formula of the leakage of the all-metal screw pump is studied from the three aspects of transverse leakage, longitudinal leakage, and oblique leakage. This model was experimentally verified by a commercial all-metal screw pump produced by Shihong Petroleum Equipment Company. The model results show that the leakage of the all-metal screw pump is mainly affected by the structure parameters of the pump itself and the density of the pumped fluid, and the gap height is the main factor affecting the leakage.

Analytical Model for the Flow in Progressing Cavity Pump with the Metallic Stator and Rotor in Clearance Fit

As the metallic stator progressing cavity pump (PCP) operates with the stator and rotor in clearance fit, the slippage between cavities has a significant influence on the pump performance. In this paper, an analytical model is developed for the flow in the metallic stator PCP. Based on the analyses of the meshing movement and the clearance geometry inside the pump, the slippage through the transversal and longitudinal sealing regions is calculated considering different slippage mechanisms. Then the flow rate is obtained by subtracting the total slippage from the theoretical volumetric rate. This model is validated against results obtained from the performance experiments of commercial metallic stator PCP products from Shihong Petroleum Equipment Company. The model results show that the metallic stator PCP with smaller clearance or more stages is more capable of achieving good performance at high differential pressure. It is suitable for pumping the fluid with certain viscosity, and the influence of the slippage can be compensated by adopting appropriate high rotational speed. Furthermore, the model can be used to predict the pump performance and provide guidance for the pump design and performance optimization in field applications.