thin sheet material
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2018 ◽  
Vol 284 ◽  
pp. 513-518 ◽  
Author(s):  
Sergey A. Tipalin ◽  
Michael A. Petrov ◽  
N.F. Shpunkin

The accuracy of the simulation results of stamping processes of thin sheet material depends on the correct properties’ specification, namely stamping ability. Experiments have been carried out and the influence of the deformation speed on the hardening exponent during cold sheet metal forming was studied. It was found out, that strain changed 100 times can influence the strain grade of the hardening curve of about 10%. This regularity has been taken into consideration prior to the calculation in any CAE-software for material forming.


2017 ◽  
Vol 2 (2) ◽  
pp. 36-48
Author(s):  
Мишик Казарян ◽  
Mishik Kazaryan ◽  
Николай Лябин ◽  
Nikolay Lyabin ◽  
Александр Григорьянц ◽  
...  

The paper reports the results of experimental researches on microprocessing by laser copper-vapor radiation with wave-lengths of radiation in the visible spectrum region of 510.6 and 578.2 nm and the frequency of pulse repetition of 14-15kHz, a nano-second duration of pulses and a peak power density of 109-1011 W/cm2 in the focused spot light with the diameter of 10…20µkm. The investigations carried out became a basis for the creation of modern automated laser technological plants “Caravelle-2” and “Caravelle-2M” and with the average radiation power of 6-8W, an operation field of horizontal XY- table 100x100 and 200x200mm and positioning accuracy on axes ±2µkm for the precision micro-machining of foil materials – 0.01-0.2mm; “Caravelle-1” and “Caravelle-1M” with the radiation power of 10-15 20-25 W, an operation field of XY-table 150x150mm for the thin-sheet material micro-processing – 0.3-0.5mm and 0.6-1mm. The productivity of the plants mentioned as compared with common methods including also EEM is by an order and more higher. Material micro-processing with laser nano-second copper-vapor radiation ensures a higher quality of a cut: minor roughness of a cut surface (≥1…3µkm) and the area of thermal impact (≤3…5µkm) and stratifications and micro-cracks do not appear in such heat-resistant material as molybdenum and tungsten.


Author(s):  
Rui Zhou ◽  
Jian Cao ◽  
Kornel Ehmann ◽  
Chun Xu

Surface textures have various applications, such as friction/wear reduction and light absorbing enhancement. Deformation-based surface texturing has the potential of economically creating micro-scale surface textures over a large surface area. A novel desktop surface texturing system is proposed for efficiently and economically fabricating microchannels on the surface of thin sheet material for microfluid and friction/wear reduction applications. Both the experimental and numerical studies were employed to analyze the problems of the flatness of the textured sheet, the uniform of the channel depth and pile-ups built up during the surface texturing process. The results demonstrated a clear relationship between relative velocity of the upper and lower rolls and the flatness of the textured sheet and the final profile of the microchannels.


Author(s):  
Rui Zhou ◽  
Jian Cao ◽  
Kornel Ehmann ◽  
Chun Xu

Micro surface textures have various applications, such as friction/wear reduction and bacteria sterilization. Deformation-based micro surface texturing has the potential of economically creating micro surface textures over a large surface area. A novel desktop micro surface texturing system is proposed for efficiently and economically fabricating micro channels on the surface of thin sheet material for micro fluid and friction/wear reduction applications. Both experimental and numerical studies were employed to analyze the problems of the flatness of the textured sheet, the uniform of the channel depth and pile-ups built up during the micro surface texturing process. The results demonstrated a clear relationship between relative velocity of the upper and lower rolls and the flatness of the textured sheet and the final profile of the micro channels.


2005 ◽  
Vol 291-292 ◽  
pp. 227-232 ◽  
Author(s):  
Kiyoshi Suzuki ◽  
Shinichi Ninomiya ◽  
Manabu Iwai ◽  
Yoshiaki Shishido ◽  
Tetsutaro Uematsu

To improve the characteristic of the floating nozzle method, a new coolant supply method using a coolant flow guided flexible sheet was developed. In this method, all the coolant supplied from the nozzle outlet can surely be directed immediately to the grinding point, because the coolant flow guided flexible sheet made of a thin sheet material is attracted to the wheel surface automatically, and confines the coolant between the wheel surface and the sheet. Therefore, the coolant can be completely prevented from deviating away from the grinding point. In fact, when the coolant flow rate of 4 l/min was supplied from the upper part of the wheel by using this method, the amount of coolant that reached the grinding point was 18 times higher than the case of only the floating nozzle method. It was clarified that this method had the effect to improve the grinding performance. Furthermore, this new method has a possibility of the wide application such as in profile grinding and cam grinding.


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