Formulation Improvements in the Applications of Surfactant–Oil–Water Systems Using the HLDN Approach with Extended Surfactant Structure

Soap applications for cleaning and personal care have been used for more than 4000 years, dating back to the pharaonic period, and have widely proliferated with the appearance of synthetic surfactants a century ago. Synthetic surfactants used to make macro-micro-nano-emulsions and foams are used in laundry and detergency, cosmetics and pharmaceuticals, food conditioning, emulsified paints, explosives, enhanced oil recovery, wastewater treatment, etc. The introduction of a multivariable approach such as the normalized hydrophilic–lipophilic deviation (HLD N) and of specific structures, tailored with an intramolecular extension to increase solubilization (the so-called extended surfactants), makes it possible to improve the results and performance in surfactant–oil–water systems and their applications. This article aims to present an up-to-date overview of extended surfactants. We first present an introduction regarding physicochemical formulation and its relationship with performance. The second part deals with the importance of HLD N to make a straightforward classification according to the type of surfactants and how formulation parameters can be used to understand the need for an extension of the molecule reach into the oil and water phases. Then, extended surfactant characteristics and strategies to increase performance are outlined. Finally, two specific applications, i.e., drilling fluids and crude oil dewatering, are described.

Extended surfactants and their tailored applications for vegetable oils extraction: An overview

The vegetable oil extraction process from seeds and nuts depends on mechanical and solvent (usually n-hexane) extractions. Despite the efficiency of n-hexane, its use is nowadays questioned due to health, environmental, and technological issues. As an alternative to hexane extraction, several greener solvents and extraction techniques have been developed and tested during the last decades. Among these alternatives, the Surfactant-Aqueous Extraction Process (SAEP) appears as a promising method. Initially developed for the petroleum sector, this method was then tested and optimized for vegetable oil extraction. Successful implementations at the laboratory scale led to slightly more than 90% oil yield, mainly by using so-called “extended surfactants”. Compare to conventional surfactants, these surfactants can efficiently solubilize a large amount of vegetable oil in water, despite the structural diversity and the bulkiness of vegetable oil molecules. The present review is devoted to extended surfactant applications to SAEP. This review summarizes and discusses the main findings related to the extended surfactant structures and properties, as well as the main experimental results on the SAEP, and the advantages and the current limitations towards a scaling-up of this promising process.