Process Characteristics of Water-based Self-curing Coatings for Sand Casting

The rheological and gas evolution characteristics of water-based self-curing coatings for sand casting were analyzed and the influence of coating-thickness and graded coating on self-curing rate of coatings was studied. It can be seen from the test results that: the new water-based self-curing coating has both the characteristics of thixotropic fluid and pseudoplastic fluid, which has moderate thixotropy rate and high brushing index, good brushability and excellent comprehensive balance of flow-levelling and anti-flowability. It can meet the rheological requirements of various coating methods. The self-curing speed of water-based self-curing coating increases in an approximately linear manner with the decrease of its thickness. Thick coating should be best to paint at one time in the premise of ensuring its surface quality. Although the gas evolution volume of the new water-based self-curing coating is approximately equal to that of ordinary water-based baking coatings, but the gas evolution speed of self-curing coatings is almost half as that of the latter, which provides good conditions for preventing gas hole defect of casting.

Detection of Internal Holes in Additive Manufactured Ti-6Al-4V Part Using Laser Ultrasonic Testing

For a non-contact, non-destructive quality evaluation, laser ultrasonic testing (LUT) has received increasing attention in complex manufacturing processes, such as additive manufacturing (AM). This work assessed the LUT method for the inspection of internal hole defects in additive manufactured Ti-6Al-4V part. A Q-switched pulsed laser was utilized to generate ultrasound waves on the top surface of a Ti-6Al-4V alloy part, and a laser Doppler vibrometer (LDV) was utilized to detect the ultrasound waves. Sub-millimeter (0.8 mm diameter) internal hole defect was successfully detected by using the established LUT system in pulse-echo mode. The method achieved a relatively high resolution, suggesting significant application prospects in the non-destructive evaluation of AM part. The relationship between the diameter of the hole defects and the amplitude of the laser-generated Rayleigh waves was studied. X-ray computed tomography (XCT) was conducted to validate the results obtained from the LUT system.