Increasing the Efficiency of Production of Synthetic Cast Iron Castings

The main factor that determines the content of the development strategies of a modern foundry is the use of modern technological processes, especially melting technology. First of all, this applies to the production of iron castings, which make up 65% of the mass of all alloys. Since 2000, in Russia, there has been a sharp decrease in the amount of pig iron scrap, the cost of foundry and pig iron and the cost of their transportation have increased significantly. This led to an increase in material costs in the production of castings from synthetic iron, which was mainly obtained in crucible induction furnaces of industrial frequency (ICT). In addition, problems began to arise with the use of acidic lining as the cheapest and most durable, since an increased amount of steel scrap began to be used in the metal charge, and for this reason the melting temperature was raised above 1450 ° C. The durability of the lining has sharply decreased, and downtime associated with its replacement has increased. All this had a negative impact on the efficiency of the production of synthetic iron castings.

Magnetically attracted iron scrap anode based electrocoagulation for phosphate removal

This study shows the effectiveness of a novel electrocoagulation process using magnetically attracted iron scrap anodes for phosphate removal from aqueous solution. The effect of contact time, reaction temperature, dose of iron scrap, initial phosphate concentration, applied voltage, pH, magnetic force, and the species of competing anions on the efficiency of phosphate removal and the reaction products has been investigated. The techniques of XRD, XPS, and VSM were used to characterize the elemental composition and the types of the reaction products in order to clarify the interaction between novel anode and phosphate ions. The removal of phosphate was fitted by a pseudo first-order reaction kinetic model. The results showed that magnetically attracted iron scrap anodes was electrodissoluted under an applied potential and reacted with phosphate into Fe-hydroxo-phosphate complexes. The work suggested that electrocoagulation using magnetically attracted iron scrap anodes had the potential to become a promising technique for phosphate precipitation.