Comparison between 3D-reconstruction optical methods applied to bulge-tests through a feed-forward neural network

The mechanical behaviour of rubber-like materials can be investigated through numerous techniques that differ from each other in costs, execution times and parameters described. Bulge test method proved helpful for hyperelastic membranes under plane and equibiaxial stress state. In the present study, bulge tests in force control were carried out on SBR 20% CB-filled specimens. 3D reconstructions of the dome were achieved through two different stereoscopic techniques, the epipolar geometry and the Digital Image Correlation. Through a Feed-Forward Neural Network (FFNN), these reconstructions were compared with the measurements by a laser triangulation sensor taken as reference. 3D-DIC reconstruction was found to be more accurate. Indeed, bias errors of the 3D-DIC and epipolar techniques with respect to the relative reference values, under creep condition, were 0.53 mm and 0.87 mm, respectively.<br /><br />

Testing the Sandblasting Process in the Manufacturing of Reference Spheres for Non-Contact Metrology Applications

To ensure that measurements can be made with non-contact metrology technologies, it is necessary to use verification and calibration procedures using precision artefacts as reference elements. In this environment, the need for increasingly accurate but also more cost-effective calibration artefacts is a clear demand in industry. The aim of this work is to demonstrate the feasibility of using low-cost precision spheres as reference artefacts in calibration and verification procedures of non-contact metrological equipment. Specifically, low-cost precision stainless steel spheres are used as reference artefacts. Obviously, for such spheres to be used as standard artefacts, it is necessary to change their optical behavior by removing their high brightness. For this purpose, the spheres are subjected to a manual sandblasting process, which is also a very low-cost process. The equipment used to validate the experiment is a laser triangulation sensor mounted on a Coordinate Measuring Machine (CMM). The CMM touch probe, which is much more accurate, will be used as a device for measuring the influence of sandblasting on the spheres. Subsequently, the influence of this post-processing is also checked with the laser triangulation sensor. Ultimately, the improvement in the quality of the point clouds captured by the laser sensor will be tested after removing the brightness, which distorts and reduces the quantity of points as well as the quality of the point clouds. In addition to the number of points obtained, the parameters used to study the effect of sandblasting on each sphere, both in contact probing and laser scanning, are the measured diameter, the form error, as well as the standard deviation of the point cloud regarding the best-fit sphere.

A laser triangulation sensor for vibrational structural analysis and diagnostics

The industrial progress has reached a level in which it is necessary to understand the behavior of mechanical components and to monitor their conditions without disassembling them. Nowadays, a suitable methodology is based on vibrational analysis usually performed through acceleration signals measured directly on the system to be tested. However, in the last years, the industrial scenario has deeply changed due to the need for time reduction, in particular, for the control operations at the end of the productive line. The genuine methods based on acceleration measurements, for example, through piezoelectric accelerometers, came into conflict with the industrial need as the sensors used for the quality control have to be easily and fastly mounted and unmounted. A valid alternative is represented by the exploitation of laser triangulation sensors that are able to measure the dynamic displacement in a contactless way, strongly reducing the (un)mounting time. The target of this paper is to highlight pros and cons of the contactless displacement analysis through laser triangulation sensors with respect to the contact one through genuine accelerometers by means of a comparison between the results obtained both for experimental modal analysis and vibrational diagnostics of rotating machines.