A method of crack detection based on digital image correlation for simulated cracked tooth

Background Early clinical cracked tooth can be a perplexing disorder to diagnose and manage. One of the key problems for the diagnosis of the cracked tooth is the detection of the location of the surface crack. Methods This paper proposes an image-based method for the detection of the micro-crack in the simulated cracked tooth. A homemade three-axis motion platform mounted with a telecentric lens was built as an image acquisition system to observe the surface of the simulated cracked tooth, which was under compression with a magnitude of the masticatory force. By using digital image correlation (DIC), the deformation map for the crown surface of the cracked tooth was calculated. Through image analysis, the micro-crack was quantitatively visualized and characterized. Results The skeleton of the crack path was successfully extracted from the image of the principal strain field, which was further verified by the image from micro-CT. Based on crack kinematics, the crack opening displacement was quantitatively calculated to be 2–10 µm under the normal mastication stress, which was in good agreement with the value reported in the literature. Conclusions The crack on the surface of the simulated cracked tooth could be detected based on the proposed DIC-based method. The proposed method may provide a new solution for the rapid clinical diagnosis of cracked teeth and the calculated crack information would be helpful for the subsequent clinical treatment of cracked teeth.

Taguchi Optimization of Roundness and Concentricity of a Plastic Injection Molded Barrel of a Telecentric Lens

Plastic is an attractive material for the fabrication of tubular optical instruments due to its light weight, high strength, and ease of processing. However, for plastic components fabricated using the injection molding technique, roundness and concentricity remain an important concern. For example, in the case of a telecentric lens, concentricity errors of the lens barrel result in optical aberrations due to the deviation of the light path, while roundness errors cause radial stress due to the mismatch of the lens geometry during assembly. Accordingly, the present study applies the Taguchi design methodology to determine the optimal injection molding parameters which simultaneously minimize both the overall roundness and the overall concentricity of the optical barrel. The results show that the geometrical errors of the optical barrel are determined mainly by the melt temperature, the packing pressure, and the cooling time. The results also show that the optimal processing parameters reduce the average volume shrinkage rate (from 4.409% to 3.465%) and the average deformations from (0.592 mm to 0.469 mm) of the optical barrel, and the corresponding standard deviation values are reduced from 1.528% to 1.297% and from 0.263 mm to 0.211 mm, respectively. In addition, the overall roundness and overall concentricity of the barrel in the four planes are positively correlated.

OPTICAL-ELECTRONIC SYSTEM FOR INSPECTION OF GEOMETRY OF MIXING GRIDS OF FUEL ASSEMBLIES

In this paper, a high-performance inspection system for mixing grids of fuel assemblies is considered. The operating principle is based on the shadow measurement method. The developed telecentric lens with a large field of view (250 mm) makes it possible to obtain an image of the whole grid with a high degree of orthoscopicity in one frame. Algorithms for processing images of mixing grids for calculating their geometric parameters have been developed.

Design and Analysis of High-Accuracy Telecentric Surface Reconstruction System Based on Line Laser

Non-contact measurement technology based on triangulation with cameras is extensively applied to the development of computer vision. However, the accuracy of the technology is generally not satisfactory enough. The application of telecentric lenses can significantly improve the accuracy, but the view of telecentric lenses is limited due to their structure. To address these challenges, a telecentric surface reconstruction system is designed for surface detection, which consists of a single camera with a telecentric lens, line laser generator and one-dimensional displacement platform. The designed system can reconstruct the surface with high accuracy. The measured region is expanded with the used of the displacement platform. To achieve high-accuracy surface reconstruction, we propose a method based on a checkerboard to calibrate the designed system, including line laser plane and motor direction of the displacement platform. Based on the calibrated system, the object under the line laser is measured, and the results of lines are assembled to make the final surface reconstruction. The results show that the designed system can reconstruct a region of 20×40 mm2, up to the accuracy of micron order.

Sub-Picosecond Micromachining of Monocrystalline Silicon for Solar Cell Manufacturing

In this study a prototype sub-picosecond laser was investigated for cutting and scribing of silicon wafers. The Yb:KYW laser used for this investigation, unlike ultrashort systems used previously, generates pulses of 650 fs, i.e., between the pico and femtosecond range. The laser was placed in a micromachining setup, involving a galvo scanner and a telecentric lens. A study of the influence of the processing parameters on the crater width, depth, and quality of machining was carried out. The optimal parameters were found to be 343 nm, 200 kHz, 7 mm/s, and 15 pattern repetitions. The experiments were performed using samples of a silicon wafer of 210-µm thickness. The experimental results show that the sub-picosecond laser can be a promising and competitive tool for solar cell micromachining. In comparison to the commercially available ultrashort pulse laser systems, we find the sub-picosecond laser to be a more cost efficient and reliable source, than a femtosecond one. In addition, the prototype Yb:KYW design offers some unique parameters, such as repetition rate in the range of 100–400 kHz, UV wavelength or obtainable laser fluence close to the silicon ablation thresholds.

Impacts of Microplastics on the Swimming Behavior of the Copepod Temora turbinata (Dana, 1849)

Zooplankton are prone to the ingestion of microplastics by mistaking them for prey. However, there is a lack of knowledge about the impacts of microplastic availability on zooplankton behavior. In this study, we investigated the effects of polystyrene microbeads on swimming patterns of the calanoid copepod Temora turbinata under laboratory conditions. We acquired high-resolution video sequences using an optical system containing a telecentric lens and a digital camera with an acquisition rate of 20 frames per second. We estimated the mean speed, NGDR (Net-to-Gross Displacement Ratio, a dimensionless single-valued measure of straightness) and turning angle to describe the swimming behavior in three different treatments (control, low and high concentration of microplastics). Our results revealed that swimming speeds decreased up to 40% (instantaneous speed) compared to controls. The NGDR and turning angle distribution of the organisms also changed in the presence of polystyrene microbeads, both at low (100 beads mL−1) and high microplastic concentration (1000 beads mL−1). These results suggest that the swimming behavior of Temora turbinata is affected by microbeads.