Use of a “green” propellant in low-thrust control jet engine systems

The aim of this work is to analyze the state of the art in the development and use of pollution-free (“green”) propellants in low-thrust jet engines used as actuators of spacecraft stabilization and flight control systems and to adapt computational methods to the determination of “green”-propellant engine thrust characteristics. The monopropellant that is now widely used in the above-mentioned engines is hydrazine, whose decomposition produces a jet thrust due to the gaseous reaction products flowing out of a supersonic nozzle. Because of the high toxicity of hydrazine and the complex technology of hydrazine filling, it is important to search for its less toxic substitutes that would compare well with it in energy and mass characteristics. A promising line of this substitution is the use of ion liquids classed with “green” ones. The main components of these propellants are a water solution of an ion liquid and a fuel component. The exothermic thermocatalytic decomposition of a “green” propellant is combined with the combustion of its fuel component and increases the combustion chamber pressure due to the formation of gaseous products, which produces an engine thrust. It is well known that a “green” propellant itself and the products of its decomposition and combustion are far less toxic that hydrazine and the products of its decomposition, The paper presents data on foreign developments of “green” propellants of different types, which are under test in ground (bench) conditions and on a number of spacecraft. The key parameter that governs the efficiency of the jet propulsion system thrust characteristics is the performance of the decomposition and combustion products, which depends on their temperature and chemical composition. The use of equilibrium high-temperature process calculation methods for this purpose is too idealized and calls for experimental verification. Besides, a substantial contribution to the end effect is made by the design features of propellant feed and flow through a fine-dispersed catalyst layer aimed at maximizing the monopropellant-catalyst contact area. As a result, in addition to the computational determination of the thrust characteristics of a propulsion system under design, its experimental tryout is mandatory. The literature gives information on the performance data of “green”-propellant propulsion systems for single engines. However, in spacecraft control engine systems their number may amount to 8–16; in addition, they operate in different regimes and may differ in thrust/throttling characteristics, which leads to unstable propellant feed to operating engines. To predict these processes, the paper suggests a mathematical model developed at the Institute of Technical Mechanics of the National Academy of Sciences of Ukraine and the State Space Agency of Ukraine and adapted to “green”-propellant engine systems. The model serves to calculate the operation of low-thrust jet engine systems and describes the propellant flow in propellant feed lines, propellant valves, and combustion chambers. To implement the model, use was made of the results of experimental studies on a prototype “green”-propellant engine developed at Yuzhnoye State Design Office. The analysis of the experimental results made it possible to refine the performance parameters of the monopropellant employed and obtain computational data that may be used in analyzing the operation of a single engine or an engine system on this propellant type in ground and flight conditions

Modular Impulsive Green Monopropellant Propulsion System (MIMPS-G): For CubeSats in LEO and to the Moon

Green propellants are currently considered as enabling technology that is revolutionizing the development of high-performance space propulsion, especially for small-sized spacecraft. Modern space missions, either in LEO or interplanetary, require relatively high-thrust and impulsive capabilities to provide better control on the spacecraft, and to overcome the growing challenges, particularly related to overcrowded LEOs, and to modern space application orbital maneuver requirements. Green monopropellants are gaining momentum in the design and development of small and modular liquid propulsion systems, especially for CubeSats, due to their favorable thermophysical properties and relatively high performance when compared to gaseous propellants, and perhaps simpler management when compared to bipropellants. Accordingly, a novel high-thrust modular impulsive green monopropellant propulsion system with a micro electric pump feed cycle is proposed. MIMPS-G500mN is designed to be capable of delivering 0.5 N thrust and offers theoretical total impulse Itot from 850 to 1350 N s per 1U and >3000 N s per 2U depending on the burnt monopropellant, which makes it a candidate for various LEO satellites as well as future Moon missions. Green monopropellant ASCENT (formerly AF-M315E), as well as HAN and ADN-based alternatives (i.e., HNP225 and LMP-103S) were proposed in the preliminary design and system analysis. The article will present state-of-the-art green monopropellants in the (EIL) Energetic Ionic Liquid class and a trade-off study for proposed propellants. System analysis and design of MIMPS-G500mN will be discussed in detail, and the article will conclude with a market survey on small satellites green monopropellant propulsion systems and commercial off-the-shelf thrusters.

“Green propellants” as a hydrazine substitute: experimental investigations of ethane/ethene-nitrous oxide mixtures and validation of detailed reaction mechanism

Mixtures of hydrocarbons and nitrous oxide are known as green propellants and could replace the highly toxic hydrazine and hydrazine derivatives as rocket fuel, since they are non-toxic and easier to handle, but still have a high specific impulse. Possible hydrocarbon candidates are ethane or ethene. To check the applicability of the two reaction systems, C2H6/N2O and C2H4/N2O, experiments are a prerequisite for accurate predictions under various conditions that are of great importance for the design of safe and reliable thrusters. Therefore, experimental literature data obtained from ignition delay times and laminar burning velocities were used to validate and optimize a new reaction mechanism, which is designed for C0–C3 and nitrogen oxides formation. To achieve a better predictive power of the detailed mechanism, the Arrhenius parameters of three reactions were adjusted: N2O + H ⇌ N2 + OH, N2O (+ M) ⇌ N2 + O (+ M), and NH + NO ⇌ N2O + H. A good agreement was achieved between simulation and experiment for ignition delay times at various pressures and equivalence ratios in a broad temperature range before and after the mechanism optimization. However, the laminar burning velocities in the whole measured range of the equivalence ratio for all pressures and dilutions showed a significant improvement after the optimization.

Trends in the development of propellants regarding the demands of future firearms

Progress in the development of solid propellants and knowledge determining the possibility of increasingly detailed analysis of phenomena occurring during the process of propelling projectiles are the main factors in the development of powders and gun propellant systems. The growth of potential ammunition and powder propellant systems is focused on improving the energetic, ballistic and operational characteristics of currently used powders and on searching for new propellants with a more environmentally friendly chemical composition (so-called green propellants). This paper presents an analysis of the possibilities in propellant systems development in the 21st century, from the internal ballistics perspective. At present, the most promising, from the tactical and technical point of view, are the propellant systems with layered powders (for a classic propellant system solution) and ETC (Electrothermo-Chemical gun) systems.