Simulation of the Residual Stress of the Y2O3/Al2O3 Composite Deuterium Permeation Barrier under Thermal Shock

A deuterium permeation barrier is an essential part in the core component of nuclear reactors. It can protect the structure made of steel from being penetrated by deuterium in a fusion reactor. However, residual stress induced in the operation would dramatically influence the mechanical endurance of the coating, threatening the safety of the facilities. In this paper, finite element analysis was conducted to investigate the residual stress in nanoscale Al2O3 and Y2O3 coatings and their composites under thermal shock, from 700°C to 25°C. The max principal stress is assumed as the cause of crack initiation in the coating, because ceramics are brittle and fragile under tensile stress. Max shear stress and max Mises stress in the systems are also analyzed, and the effect of thickness in the range 100 nm to 1000 nm was investigated. The max principal stress in Al2O3 coating reaches its maximum value, 1.33 GPa, when the thickness of coating reaches 450 nm. And the max principal stress decreases at a very low rate as the thickness increases exceeding 450 nm. The max principal stress in Y2O3 coating increases rapidly as the thickness increases when the thickness of the coating is below 250 nm, and the max principal stress is at about 0.9 GPa when the thickness exceeds 500 nm. The max principal stress in the Y2O3/Al2O3 (150 nm) composite coating occurs in the Al2O3 layer and shows no difference from the single layer of 150 nm thick Al2O3 coating. The max principal stress site of all three kinds of coating is located at the edge of the coating 25 nm away from the interface. The result shows that residual thermal stress in the coating increases as the thickness increases when the thickness of the coating is below 200 nm due to the stress singularity of the interface. And as the thickness exceeds 500 nm, the increase in thickness has little impact on the residual thermal stress in the coating. Coating an Y2O3 top layer will not introduce any more residual thermal stress under the thermal shock condition. The Y2O3 coating causes much less residual stress under thermal shock compared with Al2O3 owing to its much lower Young’s modulus. The max principal stress in the 300 nm thick Y2O3 coating is 0.85 GPa while that of the Al2O3 coating is 1.16 GPa. The max residual stress of the composite Y2O3/Al2O3 (150 nm) coating is determined by the Al2O3 layer.

Electromechanical Response and Residual Thermal Stress of Metal-Core Piezoelectric Fiber /Al Matrix Composites

It is well known that the curing residual stress induced during a fabrication process has a great influence on the performance of piezoelectric composite devices. The purpose of this work was to evaluate the residual thermal stress of lead zirconate titanate piezoelectric fiber aluminum (Al) matrix (piezoelectric fiber/Al) composites generated during fabrication numerically and experimentally and to understand the effect of the residual thermal stress on the electromechanical response. The three-dimensional finite element method was employed, and the residual stress generated during the solidification process of the Al matrix was calculated. The output voltage was also calculated in the analysis when putting stresses on the composite materials in the length direction of the piezoelectric fiber. It was shown that the cooling from higher temperatures increases the electromechanical conversion capability. Furthermore, we also performed the simulation, and we recorded the output voltage under concentrated load to investigate its application as a load position detection sensor, and we also discussed the influence of the position by changing the modeling with a different fiber position in the Al. The residual stress of hot press molded piezoelectric fiber/Al composite was then measured, and the comparison was made with the calculated values. The simulation results revealed that our model predictions reproduced and explained the experimental observations of curing residual stress. After this study, similar models of composite materials can be analyzed by this simulation, and the result can be used to design piezoelectric composite materials.