Parametric investigation on an industrial electromagnetic continuous casting mould performance

This research aimed at conducting a quantitative investigation of process parameters on the magnetic field contribution in an electromagnetic continuous casting mould. The Taguchi method (4 factors and 3 factor value levels: L9 orthogonal array) was adopted to design matrix of the simulation runs and the analysis of variance was used to evaluate the contributions of each control factor. The simulations were conducted based on the finite element method and the numerical set-up was validated by the designed experiment. The results showed that the applied alternating current magnitude contributed most (76.64%) to the magnetic field level in the mould, compared to the other control factors. It was followed by the slit length (17.72%), the alternating current frequency (4.17%) and the slit width (1.57%). Highlights Numerical system was validated by the designed experiment. A quantitative investigation of process parameter on the magnetic field in contribution an EMCC mould was conducted. The current value was the most influential factor, followed by the slit length, current frequency and the slit width.

Effect of High Frequency Electromagnetic Fields on Liquid Steel in Soft-Contact Mold

Using finite element method, the molten steel flow process in soft-contact electromagnetic continuous casting mold is simulated. The results show that the molten steel surface were affected by the electromagnetic force and shrink to the centre, near meniscus zone the flow velocity of steel increases and appears an obvious circumfluence, a large number of inclusion float and are absorbed by flux; on the other hand, the turbulent kinetic energy significant increases in circumfluence area, this exacerbates the reaction between flux and liquid steel, the initial size of the solidification organization are refined, and the surface quality of slab are enhanced.