Modeling and Optimization Methods in Forming Processes

Author(s):  
Catalin I. Pruncu ◽  
Jun Jiang ◽  
Jianguo Lin
Author(s):  
R. Venkata Rao

Weld quality is greatly affected by the operating process parameters in the gas metal arc welding (GMAW) process. The quality of the welded material can be evaluated by many characteristics, such as bead geometric parameters, deposition efficiency, weld strength, weld distortion, et cetera. These characteristics are controlled by a number of welding process parameters, and it is important to set up proper process parameters to attain good quality. Various optimization methods can be applied to define the desired process output parameters through developing mathematical models to specify the relationship between the input parameters and output parameters. The method capable of accurate prediction of welding process output parameters would be valuable for rapid development of welding procedures and for developing control algorithms in automated welding applications. This chapter presents the details of various techniques used for modeling and optimization of GMAW process parameters. The optimization methods covered in this chapter are appropriate for modeling and optimizing the GMAW process. It is found that there is high level of interest in the adaptation of RSM and ANN techniques to predict responses and to optimize the GMAW process. Combining two optimization techniques, such as GA and RSM, would reveal good results for finding out the optimal welding conditions. Furthermore, efforts are required to apply advanced optimization techniques to find out the optimal parameters for GMAW process at which the process could be considered safe and more economical.


2021 ◽  
Vol 1 (1) ◽  
pp. 22-30
Author(s):  
Aditya Kolakoti ◽  
Muji Setiyo ◽  
Budi Waluyo

In this study, waste and discarded cooking oils (WCO) of palm, sunflower, rice bran and groundnut oils are collected from local restaurants. The high viscous WCO was converted into waste cooking oil biodiesel (WCOBD) by a single-stage transesterification process. During the transesterification process, the important parameters which show a significant change in biodiesel yield are studied using the optimization tool of response surface methodology (RSM). Results reported that 91.30% biodiesel yield was achieved within L18 experiments and NaOH catalyst was identified as the most influential parameter on WCOBD yield. Artificial Intelligence (AI) based modeling was also carried out to predict biodiesel yield. From AI modeling, a predicted yield of 92.88% was achieved, which is 1.70% higher than the RSM method. These results reveal the prediction capabilities and accuracy of the chosen modeling and optimization methods. In addition, the significant fuel properties are measured and observed within the scope of ASTM standards (ASTMD6751) and fatty acid profiles from chromatography reveal the presence of high unsaturated fatty acids in WCOBD. Therefore, utilizing the waste cooking oils for biodiesel production can mitigate the global challenges of environmental and energy paucity.


Optimization of machining parameters becomes more important; when high capital cost NC machines are employed for high precision and efficient machining. Minimizations of unit cost and time along with minimum tool and workpiece deflection, improved surface finish & tool life under certain boundary conditions are key objectives of the optimization problem. Optimization methods for milling include in-process parameters relationship with machining objectives and determination of optimal cutting conditions. Development of costeffective mathematical models is still a challenging task. However, there has been a considerable improvement in the techniques of modeling and optimization during the last two decades. In this paper, several modeling and optimization techniques reported for the milling operations have been reviewed and are for milling, classified for different criteria. Issues related to performance of several evolutionary algorithms, machining parameters, objectives and constraints have also been identified. From the survey of optimization techniques during milling operations it has been found that search techniques perform better than experimental approaches for optimization of process parameters. However, the experimental techniques play a vital role in prediction models for different machining objectives


2020 ◽  
Vol 143 (4) ◽  
Author(s):  
Yuan Liu ◽  
Guolei Zheng ◽  
Nikita Letov ◽  
Yaoyao Fiona Zhao

Abstract This paper aims to provide a comprehensive review of the state-of-the-art modeling and optimization methods for multi-scale heterogeneous lattice structures (MSHLS) to further facilitate the more design freedom. In this survey, a design process including optimization and modeling for MSHLS is proposed. Material composition and multi-scale geometric modeling methods for representation of material and geometry information are separately discussed. Moreover, the optimization methods including multi-scale and multi-material optimization design methods, as well as the simulation methods suitable for MSHLS are, respectively, reviewed. Finally, the relationship, advantages, and disadvantages of MSHLS modeling and optimization methods are summarized with discussion and comparison, which provides a guidance to further take advantage of MSHLS to improve the performance and multifunctional purpose of production for software developers and researchers concerning the design approaches and strategies currently available.


2018 ◽  
Author(s):  
Gérard Cornuéjols ◽  
Javier Peña ◽  
Reha Tütüncü
Keyword(s):  

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