Virtual tests for a single-fiber–reinforced composite model subjecting to transverse tension are carried out based on a phase-field method considering a varying interface toughness parameter. Without pre-treating the crack initiation location and propagation path, the complete fracture process is realized for the first time in a three-dimensional numerical model, including nucleation cracks on the fiber/matrix interface at the free end, tunneling cracks along the fiber axis, and kinked interface cracks deviating from the interface and penetrating into the matrix. The numerically calculated crack propagation process is in good agreement with the in situ observations in the literature, indicating that the present model provides a good real-time quantitative numerical method for three-dimensional fracture analysis of fiber-reinforced composites. Tunneling cracks tend to cause macroscopic interface debonding and fiber pull-out. The interface tunneling crack initiation and the transition to the steady state inside the model are captured and analyzed in the numerical model. Kinked interface cracks can merge with other matrix cracks, forming a macroscopic transverse crack fracture mode. The kinking behaviors affected by the initial crack size and the interface properties are investigated. This study for the detailed crack propagation is helpful in understanding the toughening mechanism of fiber-reinforced composites under transverse tension.
Inverse design of three-dimensional fiber reinforced composites with spatially-varying fiber size and orientation using multiscale topology optimization
