Time-To-Failure Models for Selected Failure Mechanisms in Mechanical Engineering

Author(s):  
J.W. McPherson
2020 ◽  
Vol 2020 (1) ◽  
pp. 000100-000105
Author(s):  
P.E. Chris South

Abstract Acceleration factors (AF) are key to designing an effective accelerated life test (ALT). They represent the ratio of the time in field to the time in test for a particular event to occur (typically a failure event related to a specific failure mechanism). Time to failure for a device generally correlates with the amount of stress applied (the higher the stress, the quicker the device will fail), and failure models exist to mathematically define that correlation for various failure mechanisms. This allows for use of a higher stress in test than in the field, thereby providing an acceleration factor that shortens the time in test to demonstrate a failure-free time period. ALT can take the form of qualitative or quantitative testing. The latter is used to determine the life characteristics of the device with some reliability and confidence level. Usage rate acceleration and higher stress acceleration can be used. It is important to consider the design limits of the device based on its specification and material properties, and limit the stress levels in test so as not to induce failure mechanisms that the device would not otherwise have experienced in the field. ALT results are used to make life predictions for the device tested. With no failures, the test results demonstrate the required reliability and confidence level metrics for the failure mechanism of interest. With several failures, a reliability software tool can be used with the appropriate analysis method, rank method, and confidence bounds method chosen in order to extrapolate to an expected life in test. The equivalent field life is based on multiplying the expected life in test by the AF. If the field stress and/or test stress are not constant, there are multiple acceleration factors to utilize. As a result, an equivalent acceleration factor needs to be calculated and used as the AF when predicting equivalent field life.


1994 ◽  
Vol 338 ◽  
Author(s):  
Y.-C. Joo ◽  
C.V. Thompson

ABSTRACTNear-bamboo interconnects are susceptible to failure either at polygranular clusters or within bamboo grains (transgranular failure). Polygranular failure mechanisms are often dominant in lines with near-bamboo structures at test conditions, but at service conditions, transgranular failure mechanisms are expected to dominate. In order to study the temperature and current density dependence as well as the crystallographic dependence of these transgranular failure mechanisms, it is necessary to isolate them from other mechanisms. To do this, we have studied single crystal Al lines on oxidized silicon.We have tested lifetimes of passivated and unpassivated Al single crystal lines with various textures. In both passivated and unpassivated lines, the median time to failure, t50, was found to be texture-dependent, with t50(l11) > t50(133) > t50(110), and with t50(111) ∼ 10×t50(110). The activation energy for failure for both passivated and unpassivated (110) single crystal lines was about 1 eV. This value differs from that of aluminum bulk diffusion (1.4 eV), suggesting that interface diffusion is the dominant diffusion mechanism in these lines, and perhaps in bamboo regions of near-bamboo lines as well.


2012 ◽  
Vol 134 (2) ◽  
Author(s):  
Mohammed A. Alam ◽  
Michael H. Azarian ◽  
Michael Osterman ◽  
Michael Pecht

Accelerated temperature and voltage stress tests were conducted on embedded planar capacitors with epoxy–BaTiO3 composite dielectric. The failure modes were found to be a sudden increase in the leakage current across the capacitor dielectric and a gradual decrease in the capacitance. The failure mechanisms associated with these failure modes were investigated by performing data analysis and failure analysis. The time-to-failure as a result of a sudden increase in the leakage current was modeled using the Prokopowicz equation. The values of constants of the Prokopowicz equation, n and Ea, were determined for the epoxy–BaTiO3 composite. The degradation in capacitance was modeled by performing regression analysis. The time-to-failure and degradation models can be used for the qualification tests of embedded planar capacitors, for the development of new composite dielectric materials, and to improve the manufacturing processes of these capacitors.


2012 ◽  
Vol 548 ◽  
pp. 527-531 ◽  
Author(s):  
Xiao Yu Liu ◽  
Jiang Shao ◽  
Xing Hao Wang ◽  
Feng Ming Lu

Electrostatic discharge (ESD) is a single, fast, high current transfer of electrostatic charge between two objects at different electrostatic potentials, and it is one of the most important failure mechanisms in integrated circuits due to their complex operation condition. The modes, mechanism, and models of the ESD failure were discussed. Firstly failure modes of ESD were classified and the failure mechanisms were described. Then three failure models including Wunsch and Bell model, Speakman model and Tasca model were summarized. The differences of the assumption and application area of these models were discussed in detail later. At last, suggestions for future studying ESD physics of failure model were proposed.


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