A New Approach for Machine-Tool Architecture Selection at Preliminary Design Stage

Author(s):  
M. Lajili ◽  
H. Chanal ◽  
C. Bouzgarrou ◽  
E. Duc
2020 ◽  
Vol 7 (5) ◽  
pp. 657-667
Author(s):  
Montassar Lajili ◽  
Hélène Chanal ◽  
Belhassen Chedli Bouzgarrou

Abstract The preliminary design stage ensures to evaluate machine tool performances according to the simulation of reduced models. Performance criteria are defined regarding the attempted machining process requirements. In our case, we study the problem of machine tool design for hard metal cutting, where a high level of stiffness is required. In this context, this paper’s aim is to introduce a new methodology of machine tool architectures modeling, optimization, and selection with regards to their stiffness and dynamic performances at the preliminary design stage. However, this type of study requires a quantitative evaluation of performance indicators. Studied machine tool structures are modelled with simplified shape parts. The dimensions of these parts are defined as design variables. Afterward, for each considered architecture, parametric design optimization is performed to minimize its mass under the constraint of a minimal attempted stiffness all over the workspace. This approach allowed restricting the total number of machine tool architectures to be detailed further and analyzed more accurately. In a first time, the paper includes an illustration of the developed methodology through an example of machine tool architecture evaluation and optimization. In a second time, the method is used to compare different kinds of machine tool architectures regarding their ability to be light for an attempted stiffness.


Sensors ◽  
2021 ◽  
Vol 21 (18) ◽  
pp. 6032
Author(s):  
Piotr Bratek ◽  
Piotr Dziurdzia

This paper proposes a new approach to the construction of an autonomous weight sensor for electronic beehive scales, constituting a crucial part in equipment used in the modern beekeeping economy. The main goal of this work is to demonstrate a methodology at the preliminary design stage leading to saving scarce energy resources necessary for the remote operation of a wireless network of beehives. The main findings of the work, achieved results, and identified threats for beekeeping scales operating in the real environment are also shown. The results presented in the article are based on actual data collected and recorded from several dozen beekeeping scales operating in the natural environment over a period of several years.


Author(s):  
Graham Cox ◽  
Alex Roberts ◽  
Michael Casey

Radial and mixed-flow turbine stages are an important component of turbochargers in automotive engines. The aerodynamic design of such turbines is generally compromised by the severe mechanical and manufacturing constraints to withstand the harsh motor environment with high stresses, high temperatures and unsteady operation. Conventionally, the designer deals with these constraints in the preliminary design stage by using a high degree of empiricism. This is then followed in the detailed design by extensive and time-consuming 3D CFD analysis and geometry optimisation. This paper describes a new approach to the preliminary design of radial turbine impellers using a quasi-3D throughflow method, which allows a more rapid consideration of the design issues before moving on to a full 3D CFD analysis. The paper describes the development of deviation models suitable for radial and mixed-flow turbines out of a range of CFD solutions in which a number of important features have been varied: aerodynamic loading, tip clearance and blade root thickness. The features of the deviation model are related to predicted features of the flow. The results of throughflow calculations including the deviation model are compared against the CFD predictions.


Structures ◽  
2021 ◽  
Vol 31 ◽  
pp. 395-405
Author(s):  
Arsalan Alavi ◽  
Elena Mele ◽  
Reza Rahgozar ◽  
Ehsan Noroozinejad Farsangi ◽  
Izuru Takewaki ◽  
...  

1999 ◽  
Vol 36 (03) ◽  
pp. 171-174
Author(s):  
Hüseyin Yilmaz ◽  
Abdi Kükner

It is well known that stability is the most important safety requirement for ships. One should have some information on ship stability at the preliminary design stage in order to reduce risk. Initial stability of ships is an important criterion and can be closely evaluated in terms of form parameters and vertical center of gravity. In this study, using some sample ship data, approximate formulations are derived by means of regression analysis for the calculations expressed in terms of ship preliminary design parameters that can easily provide approximate GM calculations. Thus designers can be provided with ship stability at the preliminary design stage, and also a set of appropriate design parameters for improving vessel stability can easily be determined.


2021 ◽  
Author(s):  
Sacheen Bekah

This thesis presents the use of Finite Element (FE) based fatigue analysis to locate the critical point of crack initiation and predict life in a door hinge system that is subjected to both uni-axial and multi-axial loading. The results are experimentally validated. The FE model is further used to obtain an optimum design per the standard requirement in the ground vehicle industry. The accuracy of the results showed that FE based fatigue analysis can be successfully employed to reduce costly and time-consuming experiments in the preliminary design stage. Numerical analysis also provides the product design engineers with substantial savings, enabling the testing of fewer prototypes.


2021 ◽  
Author(s):  
Sacheen Bekah

This thesis presents the use of Finite Element (FE) based fatigue analysis to locate the critical point of crack initiation and predict life in a door hinge system that is subjected to both uni-axial and multi-axial loading. The results are experimentally validated. The FE model is further used to obtain an optimum design per the standard requirement in the ground vehicle industry. The accuracy of the results showed that FE based fatigue analysis can be successfully employed to reduce costly and time-consuming experiments in the preliminary design stage. Numerical analysis also provides the product design engineers with substantial savings, enabling the testing of fewer prototypes.


2015 ◽  
Vol 22 (1) ◽  
pp. 28-35
Author(s):  
Katarzyna Żelazny

Abstract During ship design, its service speed is one of the crucial parameters which decide on future economic effects. As sufficiently exact calculation methods applicable to preliminary design stage are lacking the so called contract speed which a ship reaches in calm water is usually applied. In the paper [11] a parametric method for calculation of total ship resistance in actual weather conditions (wind, waves, sea current), was presented. This paper presents a parametric model of ship propulsion system (screw propeller - propulsion engine) as well as a calculation method, based on both models, of mean statistical value of ship service speed in seasonal weather conditions occurring on shipping lines. The method makes use of only basic design parameters and may be applied in preliminary design stage.


1995 ◽  
Vol 11 (04) ◽  
pp. 252-263
Author(s):  
Walter L. Christensen ◽  
Philip C. Koenig

Standard outfit package units for reverse osmosis plants, fire pumps, steering gear, and sanitary spaces were proposed for the LPD 17 amphibious transport dock ship design. The ship was in the preliminary design stage, and it was necessary to determine how this shift to outfit modularity would affect the ship procurement program. Because the use of package units would not have a significant impact on the overall characteristics and performance of the ship, the focus of the investigation was on material ordering and production scheduling. The analysis took account of zone-area-stage outfitting methods and also more traditional practices. With either approach, it was found that the package units did not present any schedule or procurement problems This particular study was focused on a very specific issue, but the approach is applicable to a wide range of production impact assessment problems.


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