Selecting the Method for Pre-tightening Threaded Connections of Heavy Engineering Objects

Author(s):  
Anatoliy Gaydamaka ◽  
Yuriy Muzikin ◽  
Volodymyr Klitnoi ◽  
Yevheniia Basova ◽  
Sergey Dobrotvorskiy
Keyword(s):  
Author(s):  
P. P. Fedirko ◽  
V. O. Krol ◽  
V. S. Bonchyk

The article presents the study results of the anaerobic materials effect on the strength of threaded connections in the repair of machinery and equipment. Their use is the simplest, most economical and reliable method of fixing and restoring threaded connections. The basis of the anaerobic compositions is polymerization compounds of the acrylic series, most often dimethacrylic and polyalkylene glycol ethers, which are characterized by a high conversion rate into spatially cross-linked polymers. Unlike mechanical methods of fixation and recovery, anaerobic materials completely fill the space between the threads of the spiral. This significantly increases the friction between the parts of the connection, improves the protection of the metal of the interface against corrosion, increases the torque when unscrewing in relation to the tightening torque, increases the resistance of the connection to the action of vibration, shock, shock loads. For the research, anaerobic thread locks were purchased, which were tested according to the same procedure and, after 24 hours at room temperature, each connection was clamped in a vice in turn so that the head of the torque wrench captures only the top nut, which had to be unscrewed. The rate of hardening of anaerobic adhesives is influenced by the size of the gaps between the combined surfaces, temperature, cleaning quality, the nature of the coating, etc. It has been established that the presence of polymerized anaerobic materials in the contact zone of parts significantly increases the strength of the joints. The conducted studies allowed to verify in practice the conformity of the tested anaerobic clamps of threaded connections to the stated parameters, to delineate the scope of their application. So, anaerobic adhesives for fixing threaded connections allow you to fix screws, nuts, bolts and pins to protect against loosening and loosening due to vibration


2018 ◽  
Vol 224 ◽  
pp. 01138
Author(s):  
Yuri Rapatskiy ◽  
Mikhail Zamorenov ◽  
Vadim Kopp ◽  
Yuri Obzherin ◽  
Vladimir Gusev ◽  
...  

In the article a common semi-Markov mathematical model is considered that allows one to investigate the productivity and reliability of various technological processes of mechanical assembly production. The proposed model allows to study, inter alia, technological processes of manufacturing parts with screw and assemblies of threaded connections. Mathematical apparatus of the research is the theory of semi-Markov processes with a common phase space, which operates with a common kind of random variables distribution functions. If the considering process in the system is a subsystem located on a higher level of hierarchy, the hierarchical model for compatibility with each other levels as output simulation parameters required distribution functions. In the proposed model, based on the decision of the Markov renewal equations depend not only on the torque characteristics, but also the distribution function of time per unit of output service according to different kinds of undervalued failures.


Author(s):  
Feng Chen ◽  
Yonghao Huo ◽  
Haiyi Zhao ◽  
Qinfeng Di ◽  
Wenchang Wang ◽  
...  

Author(s):  
Fei Song ◽  
Ke Li

Abstract In this paper, a hybrid computational framework that combines the state-of-the art machine learning algorithm (i.e., deep neural network) and nonlinear finite element analysis for efficient and accurate fatigue life prediction of rotary shouldered threaded connections is presented. Specifically, a large set of simulation data from nonlinear FEA, along with a small set of experimental data from full-scale fatigue tests, constitutes the dataset required for training and testing of a fast-loop predictive model that could cover most commonly used rotary shouldered connections. Feature engineering was first performed to explore the compressed feature space to be used to represent the data. An ensemble deep learning algorithm was then developed to learn the underlying pattern, and hyperparameter tuning techniques were employed to select the learning model that provides the best mapping, between the features and the fatigue strength of the connections. The resulting fatigue life predictions were found to agree favorably well with the experimental results from full-scale bending fatigue tests and field operational data. This newly developed hybrid modeling framework paves a new way to realtime predicting the remaining useful life of rotary shouldered threaded connections for prognostic health management of the drilling equipment.


1995 ◽  
Vol 117 (2) ◽  
pp. 126-132 ◽  
Author(s):  
F. P. Brennan

This paper reports full-scale tests on threaded connections used in drill strings. A concise background is given concerning the in-service environment and loading conditions on the connections. This details some of the reasons particular steels are used in preference to others. Crack growth data is given for ten full-scale axial and rotating bend tests. This is compared with predictions from a dedicated weight function fracture mechanics solution designed for threaded connections. Crack aspect ratio is considered with a view to development of an appropriate empirical model.


Author(s):  
Wojciech Kajzer ◽  
Katarzyna Gieracka ◽  
Mateusz Pawlik ◽  
Marcin Basiaga ◽  
Anita Kajzer ◽  
...  

Author(s):  
Yoshinori Ando ◽  
Yosuke Oku ◽  
Masaaki Sugino ◽  
Carol Johnston

Identification of the effect of mean stress for fatigue performance of the premium threaded connection for the OCTG pipes, was conducted via full-scale test. API standard material [grade L80-1] was used for the test. The nominal pipe outside diameter and wall thickness were 244.48 mm (9-5/8 inch) and 11.99 mm (0.472 inch), respectively. The fatigue life of the specimens tested with no mean stress was longer than that of the specimens tested with a tensile mean stress. Through-wall cracks were found at the imperfect thread area of the male embodiment, but the crack initiation site depended on the mean stress. However, the primary root cause of the failure on both mean stress levels can be regarded as the fretting fatigue. Fatigue life was also able to be estimated using modified Goodman relation.


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