Statistics of ductile fracture surfaces: the effect of material parameters

Author(s):  
Laurent Ponson ◽  
Yuanyuan Cao ◽  
Elisabeth Bouchaud ◽  
Viggo Tvergaard ◽  
Alan Needleman
2013 ◽  
Vol 184 (1-2) ◽  
pp. 137-149 ◽  
Author(s):  
Laurent Ponson ◽  
Yuanyuan Cao ◽  
Elisabeth Bouchaud ◽  
Viggo Tvergaard ◽  
Alan Needleman

Author(s):  
Pavel Zˇidli´k ◽  
Petr Ferfecki ◽  
Bohumi´r Strnadel

Drop weight tear test (DWTT) is one of the standard methods for evaluation of the ductility of large-dimensional structural components, such as pipelines used for gas and/or oil transportation. In general, the pipelines are even used in places with temperatures close to −40 °C, and in such environments, it is necessary to guarantee the resistance of the material used for pipeline against the initiation of unstable fracture. Currently, the percentage portion of the ductile fracture of the DWTT specimen is determined by an expert evaluator. The objective of this paper is to introduce new procedures working on the principle of deterministic, statistical and fractal description of the fracture surface. For the proposed computational procedures, the fracture surface of the test specimen is scanned at the macroscopic level using the 3D-Cam scanner. The newly investigated procedures show highly sensitive to the determination of the percentage portion of the ductile fracture on the tested DWTT specimens. The developed procedures to assess the fracture surfaces of the DWTT specimens contributes to making the results of this test more correct, objective and also increases the reliability and safety of the manufactured pipelines.


2013 ◽  
Vol 842 ◽  
pp. 466-469 ◽  
Author(s):  
Zhen Zhong Chen ◽  
Ming Li ◽  
Xiao Ge Ma ◽  
Yao Xiao

AA7050and AA2024 aluminum alloys used in aviation were jointed by friction stir welding, and the tensile properties and fracture surfaces were investigated. The results show that the ultimate strength and the yield limit of welded materials can reach 90% and 75% for AA7075and AA2024 respectively, while the ultimate strength of AA7050/AA2024 FSW can reach 60.5% of AA7050 and 70.8% of AA2024, the yield limit can reach 46.2 % of AA7050 and 75.5% of AA2024. The equiaxial fine grains were found in weld nugget, the coarsen and distorted grains in the thermo-mechanically affected zone, and coarse grains in heat affected zone. The fractures occur at the advancing side between thermo-mechanically affected zone and heat affected zone. Dimples appeared on the fracture surfaces means that the fracture is ductile fracture.


2020 ◽  
Author(s):  
Yu Liu ◽  
Xinzhu Zheng ◽  
shmuel osovski ◽  
Ankit Srivastava

The objective is to identify the micromechanism(s) of ductile crack advance, and isolatethe key microstructural and material parameters that a?ect these micromechanisms andfracture toughness of ductile structural materials. Three dimensional, ?nite element, ?nitedeformation, small scale yielding calculations of mode I crack growth are carried out forductile material matrix containing two populations of void nucleating particles using anelasto-viscoplastic constitutive framework for progressively cavitating solid. The larger par-ticles or inclusions that result in void nucleation at an early stage are modeled discretelywhile smaller particles that require large strains to nucleate voids are homogeneously dis-tributed. The size, spacing and volume fraction of inclusions introduce microstructure-basedlength-scales. In the calculations, ductile crack growth is computed and fracture toughness ischaracterized. Several features of crack growth behavior and dependence of fracture tough-ness on microstructural and material parameters observed in experiments, naturally emergein our calculations. The extent to which the microstructural and material parameters a?ectthe micromechanisms of ductile crack advance and, hence, the macroscopic fracture tough-ness of the material is discussed. The results presented provide guidelines for microstructuralengineering to increase ductile fracture toughness, for example, the results show that for amaterial with small inclusions, increasing the mean inclusion spacing has a greater e?ect onfracture toughness than for a material with large inclusions.


2006 ◽  
Vol 2006.45 (0) ◽  
pp. 93-94
Author(s):  
Koji FUJIMOTO ◽  
Takuya ISHIDA ◽  
Masanao SEKINE ◽  
Tadashi SHIOYA

1996 ◽  
Vol 118 (4) ◽  
pp. 515-521 ◽  
Author(s):  
A. B. Geltmacher ◽  
P. Matic ◽  
D. P. Harvey

An experimental study of the interactions between macroscopic cavities was conducted. The goal was to determine simple cavity arrangements producing deformations similar to commonly observed features of ductile fracture. The production of cavity-centered fracture surface features and ligament thinning, representative of the type observed around and between microvoids on ductile fracture surfaces, were the specific objectives of this macroscopic study. The specimens employed were cylindrical tension specimens containing from one to six coplanar radial holes, with spherical end profiles, located at the center of the specimen and either zero or one cylindrical holelocated on the longitudinal axis of the specimen. The results of this parametric study identified the two specimens that best produced the desired features. The load-displacement results of these experiments also illustrate the effect of cavity geometry on the net strength and ductility of the array system. Specimens of these designs provide a future basis for simple and economical model studies of void interactions.


2015 ◽  
Vol 27 (1) ◽  
pp. 45-51 ◽  
Author(s):  
Wei Liu ◽  
Rong An ◽  
Chunqing Wang ◽  
Yanhong Tian

Purpose – The purpose of this paper is to investigate the effect of typical morphologies of Au-Sn IMCs (intermetallic compounds) at the interfaces of solder and pads on shear properties of laser reflowed micro-solder joints. Design/methodology/approach – Sn-2.0Ag-0.75Cu-3.0Bi (SnAgCuBi) solder balls (120 μm in diameter), pads with 0.1, 0.5, 0.9 or 4.0 μm thickness of Au surface finish, and different laser input energies were utilized to fabricate micro-solder joints with Au-Sn IMCs having different typical morphologies. The joints were performed by a shear test through a DAGE bond test system. Fracture surfaces of the joints were analyzed by scanning electron microscopy and energy-dispersive X-ray spectrometry to identify fracture modes and locations. Findings – Morphologies of Au-Sn IMCs would affect shear properties of the joints remarkably. When needle-like AuSn4 IMCs formed at the interfaces of solder and pads, almost entire surfaces presented the manner of ductile fracture. Moreover, shear forces of this kind of solder joints were higher than those of joints without Au-Sn IMCs or with a nearly continuous/continuous Au-Sn IMCs layer. The reason was that the shear performance of the solder joints with needle-like AuSn4 IMCs was enhanced by an interlocking effect between solder and needle-like AuSn4 IMCs. As a nearly continuous or continuous Au-Sn IMCs layer formed, the fracture surfaces presented more character of brittle than ductile fracture. However, if an Au layer still remained under Au-Sn IMCs, the shear performance of the joints would be enhanced. Originality/value – The results in this study can be used to optimize microstructures and shear properties of laser reflowed micro-solder joints.


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