Numerical and Experimental Investigations on Film Cooling Performance of Trench Model Embedded with Compound Angle Film Hole Jets

Author(s):  
V. G. Krishna Anand ◽  
K. M. Parammasivam
2000 ◽  
Vol 123 (2) ◽  
pp. 222-230 ◽  
Author(s):  
R. J. Goldstein ◽  
P. Jin

A special naphthalene sublimation technique is used to study the film cooling performance downstream of one row of holes of 35 deg inclination angle and 45 deg compound angle with 3d hole spacing and relatively small hole length to diameter ratio (6.3). Both film cooling effectiveness and mass/heat transfer coefficients are determined for blowing rates from 0.5 to 2.0 with density ratio of unity. The mass transfer coefficient is measured using pure air film injection, while the film cooling effectiveness is derived from comparison of mass transfer coefficients obtained following injection of naphthalene-vapor-saturated air with that of pure air injection. This technique enables one to obtain detailed local information on film cooling performance. General agreement is found in local film cooling effectiveness when compared with previous experiments. The laterally averaged effectiveness with compound angle injection is higher than that with inclined holes immediately downstream of injection at a blowing rate of 0.5 and is higher at all locations downstream of injection at larger blowing rates. A large variation of mass transfer coefficients in the lateral direction is observed in the present study. At low blowing rates of 0.5 and 1.0, the laterally averaged mass transfer coefficient is close to that of injection without compound angle. At the highest blowing rate used (2.0), the asymmetric vortex motion under the jets increases the mass transfer coefficient drastically ten diameters downstream of injection.


Author(s):  
Chang Han ◽  
Zhongran Chi ◽  
Jing Ren ◽  
Hongde Jiang

Film cooling technique is widely used to protect the components from being destroyed by hot mainstream in a modern gas turbine. Combining round-holes is a promising way of improving film cooling effectiveness. A batch simulation of 75 cases focusing on the arrangements of combined-hole unit with two holes for improving film cooling performance are carried out in this work, and the influence of an aerodynamic parameter, blowing ratio, is considered as well. The lateral distance and compound-angle of the two holes have relative influence on the film cooling performance of a combined-hole unit. At a small lateral distance, the film cooling effectiveness increases significantly as compound-angle increases, whereas it deteriorates at a large distance and it is barely influenced by compound-angle at a medium lateral distance. Asymmetrical compound-angle is introduced aiming to balance the two branches of vortexes, but its film cooling performance is not as good as expected. The general film cooling effectiveness is in the position between that of the adjacent symmetrical compound-angle. Besides, the optimal arrangement of combined-hole unit for improving film cooling performance is relative to local aerodynamic parameter. The combination of the lateral distance of the two holes with their compound-angles for the highest film cooling effectiveness is different at different blowing ratios.


Author(s):  
Sana Abd Alsalam ◽  
Bassam Jubran

Abstract This study introduces a novel and simple strategy; compound angle upstream sister holes (CAUSH) to increase film cooling performance of the cylindrical hole by combining two techniques: Sister holes; (two small round holes placed upstream the primary hole) and compound angle hole. Whereas the upstream sister holes were injected at several compound angles β = 0°, 45°, 75°, and 90°, while the main hole was injected to the streamwise direction at 35° on a flat plate. FLUENT-ANSYS code was used to perform the simulation by solving the 3D Reynolds Averaged Navier-Stokes Equations. The capability of three types of k-ε turbulence modeling combined with the enhanced wall treatment is investigated to predict the film cooling performance of sister holes. A detailed computational analysis of the cooling performance of the (CAUSH) and the flow field was done at a density ratio equal to two (D.R = 2) and four blowing ratios M = 0.25, 0.5, 1.0 and 1.5 to predict the centerline and laterally averaged film cooling performance. The centerline effectiveness results showed that the highest cooling performance from the examined (CAUSH) was obtained at β = 0°, 45°, and 90° for low and high blowing ratio, the highest laterally averaged film cooling performance was captured at β = 0° and 90° for all tested blowing ratios. Also, the results indicated that the upstream sister hole with 90° compound angle holes has the best overall film cooling effectiveness while the worst performance is attained at β = 75°.


Author(s):  
O. Hassan ◽  
I. Hassan

This paper presents experimental investigations of the film cooling effectiveness performance of a Micro-Tangential-Jet (MTJ) Film cooling scheme on a gas turbine vane using transient Thermochromic Liquid Crystal (TLC) technique. The MTJ scheme is a micro-shaped scheme designed so that the secondary jet is supplied tangentially to the vane surface. The scheme combines the benefits of micro jets and tangential injection. The film cooling performance of one row of holes on both pressure and suction sides were investigated at a blowing ratio ranging from 0.5 to 1.5 on the pressure side and 0.25 to 0.625 on the suction side. The average density ratio during the investigations was 0.93, and the Reynolds Number was 1.4E+5, based on the free stream velocity and the main duct hydraulic diameter. The pitch to diameter ratio of the cooling holes is 5 on the pressure side and 6.5 on the suction side. The turbulence intensity during all investigations was 8.5%. Minor changes in the Mach number distribution around the airfoil surface were observed due to the presence of the MTJ scheme, compared with the case with no MTJ scheme. The investigations showed great film cooling performance for the MTJ scheme, high effectiveness values, and excellent lateral jet spreading. A 2-D coolant film was observed in the results, which is a characteristic of the continuous slot schemes only. The presence of this 2-D film layer helps minimize the rate of mixing between the main and coolant streams and provides uniform thermal loads on the surface. Furthermore, it was noticed that the rate of effectiveness decay on the suction side was less than that on the pressure side, while the lateral jet spreading on the pressure side was better than that of the suction side. The main disadvantage of the MTJ scheme is the increased pressure drop.


1997 ◽  
Vol 122 (1) ◽  
pp. 113-121 ◽  
Author(s):  
K. T. McGovern ◽  
J. H. Leylek

Detailed analyses of computational simulations with comparisons to experimental data were performed to identify and explain the dominant flow mechanisms responsible for film cooling performance with compound angle injection, Φ, of 45, 60, and 90 deg. A novel vorticity and momentum based approach was implemented to document how the symmetric, counterrotating vortex structure typically found in the crossflow region in streamwise injection cases, becomes asymmetric with increasing Φ. This asymmetry eventually leads to a large, single vortex system at Φ=90 deg and fundamentally alters the interaction of the coolant jet and hot crossflow. The vortex structure dominates the film cooling performance in compound angle injection cases by enhancing the mixing of the coolant and crossflow in the near wall region, and also by enhancing the lateral spreading of the coolant. The simulations consist of fully elliptic and fully coupled solutions for field results in the supply plenum, film hole, and crossflow regions and includes surface results for adiabatic effectiveness η and heat transfer coefficient h. Realistic geometries with length-to-diameter ratio of 4.0 and pitch-to-diameter ratio of 3.0 allowed for accurate capturing of the strong three-way coupling of flow in this multiregion flowfield. The cooling configurations implemented in this study exactly matched experimental work used for validation purposes and were represented by high-quality computational grid meshes using a multiblock, unstructured grid topology. Blowing ratios of 1.25 and 1.88, and density ratio of 1.6 were used to simulate realistic operating conditions and to match the experiments used for validation. Predicted results for η and h show good agreement with experimental data. [S0889-504X(00)01301-5]


Author(s):  
Jia Li ◽  
Jing Ren ◽  
Hongde Jiang

Film cooling performance for a row of cylindrical holes can be enhanced by embedding the row in a suitable transverse slot. The compound angle of the holes can even more affects the cooling performance at downstream of the injections. In this study the cooling performance of the embedded holes in transverse trenches with different compound angles are explored both by pressure sensitive paint (PSP) experiment technology and RANS algorithm. A film cooling test rig was built up in Tsinghua University, which contains an accelerating free stream section to model the surface of a turbine airfoil. The PSP technology is applied in the tests to obtain the film cooling effectiveness. The experiments are performed for a single mainstream Reynolds number based on free-stream velocity and film hole diameter of 4000. Considering three compound angles, 0°, 45° and 90°, and with or without transverse trenches. All six cases are tested at three different coolant-to-mainstream blowing ratios of 0.5, 1.0, and 1.5. Meanwhile, the test cases are numerically simulated based on RANS with k-ε turbulence model to show the detail of the flow patterns. Both the experimental and numerical results show that the adiabatic film effectiveness is relative insensitive to the blowing ratio in the case of holes with trenches. Moreover, it could be improved with a more uniform spanwise distribution. It is mainly due to the blockage of the ejected coolant at the downstream edge of the trench, which forces a portion of the cooling air to spread laterally within the trench prior to issuing onto the upper surface. Both 45° and 90° compound angles can further enhance the film cooling effectiveness over the axial ejection, this is mainly due to the lateral momentum component of the ejection. A lateral passage vortex is formed inside the trench which strengthens the lateral spreading of the jets. The 45° compound angle gives a higher film cooling effectiveness overall.


Author(s):  
Chang Han ◽  
Jing Ren ◽  
Hongde Jiang

Film cooling is widely used in modern gas turbines for the protection of the hot components against hot gases from the combustion process. Film cooling directly influences the thermal efficiency of the gas turbine, as the cooling gas is extracted from the compressor and mixed with the mainstream in the hot component. Huge efforts by industry as well as research organizations have been undertaken to improve the film cooling effectiveness. It can been concluded that there are two key points for the improvement of film cooling effectiveness, constraining the blow-off of cooling ejection and extending the lateral coverage of cooling gas. The paper presents a new cooling technology, which reaches high film-cooling effectiveness as a result of a well-designed cooling hole, named SYCEE film cooling technology (SFCT). Plate film cooling experiments of SYCEE tested by pressure sensitive paint (PSP) are carried out in this work, and traditional shape-hole are included as well for baselines. It is resulted that SFCT has a better film cooling performance than shape-hole in the same conditions, and the gap of the averaged film cooling effectiveness between them continuously enlarges as the blowing ratio increases. Furthermore, an application of SFCT on the first stage vane of an F-class gas turbine is studied as well. A two-dimension cascade has been employed to measure the cooling performance of SFCT using pressure sensitive paint (PSP) as well, and the tested vanes separately with round-hole and shape-hole are considered again for baselines. The different kinds of film holes separately locate on the pressure and suction side, while the showerhead in different cases are kept the same, arranged with round-holes. The cooling air is ejected at inclination angle 45° with compound-angle 90° in the showerhead and inclination angle 35°∼45° without compound-angle on the pressure side and suction side. The detailed local cooling effectiveness distributions as well as the span-averaged effectiveness over the vane surface are presented. As expected, the film cooling performance of round-hole is the worst due to the lift-off of the cooling ejection. SFCT has better film cooling performance than shape-hole on the pressure side, but the advantage decreases along the mainstream direction. However, the span-averaged film cooling effectiveness of SYCEE is similar with that of the shape-hole on the suction side. This may be due to enhanced impact of mainstream flow derived from the pressure gradient in the turbine passage, and consequently weakening the effect of film hole on the suction side.


Author(s):  
M. Rezasoltani ◽  
K. Lu ◽  
M. T. Schobeiri ◽  
J. C. Han

Detailed numerical and experimental investigations of film cooling effectiveness were conducted on the blade tips of the first rotor row pertaining to a three-stage research turbine. Four different blade tip ejection configurations were utilized to determine the impact of the hole arrangements on the film cooling effectiveness. plane tip with tip hole cooling, squealer tip with tip hole cooling, plane tip with pressure-side-edge compound angle hole cooling and squealer tip with pressure-side-edge compound angle hole cooling. To avoid rotor imbalance, every pair is installed radially. Film cooling effectiveness measurements were performed for three blowing ratios (M) of 0.75, 1.25 and 1.75. Film cooling data was also obtained for three rotational speeds; 3000 rpm (reference condition), 2550 rpm and 2000 rpm. Film cooling measurements were performed using pressure sensitive paint (PSP) technique. In a parallel effort, extensive numerical investigations of the above configurations were performed to give a better view of flow behavior using a commercially available code. The experimental investigations were performed in the three-stage multi-purpose turbine research facility at the Turbomachinery Performance and Flow Research Laboratory (TPFL), Texas A&M University.


Sign in / Sign up

Export Citation Format

Share Document